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HomeMy WebLinkAbout04.a. Draft Position Paper to Authorize GM to Execute Prof Engineering Agreement with Hazen and Sawyer in an Amount NTE $2,000,000 to Complete Final Design Services for Secondary Clarifier & Channel Impr. DP 100047 & is exempt from CEQAPage 1 of 10 Item 4.a. DCENTRALSAN MEETING DATE: FEBRUARY7, 2024 BOARD OF DIRECTORS POSITION PAPER DRAFT SUBJECT: REVIEW DRAFT POSITION PAPER TO AUTHORIZE THE GENERAL MANAGER TO EXECUTE A PROFESSIONAL ENGINEERING SERVICES AGREEMENT WITH HAZEN AND SAWYER IN AN AMOUNT NOT TO EXCEED $2,000,000 TO COMPLETE FINAL DESIGN SERVICES FOR THE SECONDARY CLARIFIER AND CHANNEL IMPROVEMENTS, DISTRICT PROJECT 100047 (PROJECT);AND FIND THE PROJECT IS EXEMPT FROM THE CALIFORNIA ENVIRONMENTAL QUALITYACT (CEQA) SUBMITTED BY: INITIATING DEPARTMENT: MICHAEL CUNNINGHAM, ASSOCIATE OPERATIONS -PLANT OPERATIONS - ENGINEER PROCESS CONTROL REVIEWED BY: NITIN GOEL, OPERATIONS OPTIMIZATION DIVISION MANAGER GREG NORBY, DEPUTY GENERAL MANAGER - OPERATIONS ROGER S. BAILEY, GENERAL MANAGER ISSUE The Board of Directors' (Board) authorization is required for the General Manager to execute professional engineering services agreements in an amount greater than $200,000. BACKGROUND Central San's secondary process is essential for maintaining National Pollutant Discharge Elimination System regulatory compliance. The secondary process has three main areas: aeration blowers which supply air to activated sludge, aeration tanks where activated sludge consumes organic pollutants to improve water quality, and secondary clarifiers where activated sludge is separated from secondary effluent and recycled to aeration tanks as returned activated sludge. Secondary effluent is conveyed to ultraviolet (UV) disinfection before being discharged to Suisun Bay or further treated for recycled water use. The Steam and Aeration Blower Systems Renovations, District Project (DP) 7349 (Steam Project) completed condition assessments and comprehensive asset evaluations of the secondary process. The findings from these evaluations are being addressed in subsequent capital projects. February 7, 2024 EOPS Regular Committee Meeting Agenda Packet - Page 10 of 60 Page 2 of 10 One overarching goal is to evaluate potential nutrient removal during design to avoid stranded assets if Central San were required to meet future nutrient limits. The recently completed Treatment Plant Piping Renovation - Phase 10, DP 7369 addressed immediate needs on secondary clarifiers by replacing inlet gates and failed scum piping in clarifier feed channels. The Electric Blower Improvements, DP 100015 (construction nearing completion) is adding electric blowers to provide full redundancy to the existing steam blowers. The Aeration Basins Diffuser Replacement and Seismic Upgrades - Phase 1, DP 100019 (in construction) will replace diffusers and complete mechanical rehabilitation/replacement, concrete repairs, seismic upgrades, and structural repairs. The Secondary Clarifier and Channel Improvements, DP 100047 (Project) will extend the remaining useful life of the secondary clarifiers and feed/effluent channels by addressing aging infrastructure challenges identified in the Steam Project. Furthermore, the Project will evaluate opportunities to improve resiliency, evaluate potential nutrient removal opportunities during design to avoid stranded assets in the future, and optimize performance and hydraulic capacity. The secondary clarifiers were built during the Stage 5A of the Treatment Plant Expansion, DP X3760 in 1973 and last rehabilitated as part of the Secondary Clarifier Improvements, DP 7089 in 1998. The clarifier drives, which slowly rotate pipes to collect returned activated sludge at the bottom of the clarifier, have wearable components that require the equipment to be rebuilt or replaced every 20 to 30 years. The measurements taken annually during preventative maintenance work suggest that the drives need to be rebuilt or replaced in the near -term or continued operation could impact performance. This Project will rebuild or replace clarifier drives, repair concrete and coatings, replace drain gates and scum piping, etc. Additionally, the feed and effluent channels to each set of four clarifiers will be inspected and rehabilitated. Hazen and Sawyer will complete the following evaluations to identify opportunities for improvements and optimizations before completing the final design: Clarifier hydraulics and process optimization to develop options to improve the efficiency and maximize the hydraulic capacity of existing clarifiers. The overall goal is to match the wet weather capacity of the new UV process (140 million gallons per day). UV Disinfection Replacement and Hydraulic I mprovements, DP 100012 is in final design. Models developed for the evaluation will also assist with clarifier shutdowns required during inspection. To avoid stranded assets, potential upgrades will also be modeled under a scenario where Central San removes nutrients. • Split treatment evaluation to determine the role of existing clarifiers if Central San installs nutrient removal infrastructure in the existing UV channels after the completion of the new UV process. • Equipment and resiliency evaluations to compare options for improving the seismic resiliency of clarifiers and upgrades to improve maintenance staff access to equipment. Consultant Selection: On September 28, 2023, a request for proposal was publicly advertised and two consulting firms responded with proposals. After evaluating the proposals based on qualifications and scope, staff invited both the consulting firms to participate in interviews on November 30, 2023. The two consulting firms were Carollo Engineers and Hazen and Sawyer. After the conclusion of the interviews, Hazen and Sawyer was selected and scored as the top proposer and is, therefore, recommended for the Project. Project Tasks: 1. Complete evaluations prior to the final design for hydraulic capacity, process optimization, split stream, and equipment/resiliency improvements. These evaluations will develop a strategy to optimize performance and avoid stranded assets if Central San is required to remove nutrients. February 7, 2024 EOPS Regular Committee Meeting Agenda Packet - Page 11 of 60 Page 3 of 10 2. Final design will address aging infrastructure challenges, improve reliability, and extend the useful life of high value assets. It may also include improvements identified in the evaluations. California Environmental Quality Act (CEQA) Staff has concluded that this Project is exempt from CEQA under Section 15262 of Central San's CEQA Guidelines, since it allows for further planning and feasibility studies for possible future actions which Central San has not approved, adopted, or funded, and the outcome of these tasks will not have a legally binding effect on later activities. Central San will conduct an environmental evaluation of any capital project that is proposed in the future as a result of the tasks authorized herein to determine the need for any additional CEQA documentation. ALTERNATIVES/CONSIDERATIONS 1. The Board may elect to postpone the Project to a future fiscal year. However, this is not recommended as various components of the secondary clarifier equipment require rehabilitation or replacement. This alternative would delay opportunities to rehabilitate equipment to extend the useful life. This alternative is not recommended. 2. The Board may elect to only perform rehabilitation and repair and not evaluations or optimizations prior to the final design. This alternative may lead to a missed opportunity to improve clarifier capacity and performance during rehabilitation and replacement and could lead to stranded assets if Central San were required to remove nutrients. Therefore, this alternative is not recommended. FINANCIAL IMPACTS The total estimated cost for the final design for the Project is $2,300,000 which includes consultant services for $2,000,000, staff time, and contingency. Engineering services during construction is not currently budgeted under this agreement. Central San will negotiate the engineering services during construction services with Hazen and Sawyer when the Project is awarded and request approval from the Board as the Project progresses. The total estimated project cost listed in the budget book is $10,000,000 and will likely increase as clarifier feed and effluent channels have been added to the Project scope along with potential hydraulic capacity, process efficiency, and seismic resiliency improvements. There are adequate funds within the current budget and future budget for the final design of this Project. COMMITTEE RECOMMENDATION The Engineering and Operations Committee reviewed this matter at its meeting on February 7, 2024 and recommended RECOMMENDED BOARD ACTION Staff recommends the following Board actions: 1. Authorize the General Manager to execute a professional engineering services agreement with Hazen and Sawyer in an amount not to exceed $2,000,000 for the final design services for the Secondary Clarifier and Channel Improvements, District Project 100047; and 2. Find that the project is exempt from CEQA. February 7, 2024 EOPS Regular Committee Meeting Agenda Packet - Page 12 of 60 Page 4 of 10 Strategic Plan Tie -In GOAL TWO: Environmental Stewardship Strategy 1 - Achieve compliance in all regulations GOAL SIX. Infrastructure Reliability Strategy 1 - Manage assets optimally, Strategy 2 - Execute long-term capital renewal and replacement program GOAL SEVEN: Innovation and Agility Strategy 2 - Implement organization -wide optimization ATTACHMENTS: 1. Presentation February 7, 2024 EOPS Regular Committee Meeting Agenda Packet - Page 13 of 60 Page 5 of 10 ATTACHMENT 1 Project Background Central San's secondary process is essential for maintaining regulatory compliance. The secondary process includes blowers which supply air to activated sludge, aeration tanks where activated sludge consumes organic pollutants, and secondary clarifiers where activated sludge is separated from secondary effluent. IWOO Condition assessments completed as part of the Steam and Aeration Blower Systems Renovations, District 0, Project (DP) 7349 were addressed in the Electric Blower Improvements, DP 100015 Aeration Basins Diffuser ft and $ ; Replacement and Seismic Upgrades - Phase 1, DP100019.;; �r The Secondary Clarifier and Channel Improvements, DP V" 100047 (Project) addresses important repairs that were e. .• sequenced to be after the completion of the blower and aeration tank projects February 7, 2024 EOPS Regular Committee Meeting Agenda Packet - Page 14 of 60 1 Page 6 of 10 Secondary Clarifier Aging Infrastructure The secondary clarifiers were built in 1973 and last rehabilitated in 1998. r � Clarifier drives have wearable components and require rebuilding or i r.'.h ....w, replacing every 20 to 30 years. This work requires a capital project as drives and walkway are removed from the center column. Metal coatings, concrete repairs, drain gate replacement, and other miscellaneous items will also be addressed. Optimization Evaluations To Improve Performance and to Avoid Stranded Assets if Nutrient Removal is Required • Increase wet weather capacity • Improve performance such as clarifier effluent clarity • Improve seismic resiliency • Improve safety with better maintenance staff access to equipment • Plan role of clarifiers if Central San install nutrient removal infrastructure in the existing UV channels after the completion of the new UV process February 7, 2024 EOPS Regular Committee Meeting Agenda Packet - Page 15 of 60 2 Page 7 of 10 Secondary Clarifiers and Feed/Effluent Channels Both North and South Clarifier feed channels are stacked on top of the clarifier effluent channels. This Project will take both influent and effluent channels out of service to complete condition assessments and rehabilitated. Consultant Selection Two proposals received: Carollo Engineers and Hazen and Sawyer Both firms were interviewed on November 30, 2023 Hazen and Sawyer was selected and scored as the as top proposer and is, therefore, recommended for the Project February 7, 2024 EOPS Regular Committee Meeting Agenda Packet - Page 16 of 60 3 Page 8 of 10 Project Schedule Notice to Proceed: February 2024 t Evaluation and Final Design: February— November 2024 f Engineering Services during Construction: To Be Determined Financial Impacts The total estimated cost for final design for the Project is $2,300,000, which includes consultant services for $2,000,000, staff time, and contingency. Engineering services during construction are not currently budgeted under this agreement. Central San will negotiate those services with Hazen and Sawyer and request approval from the Board as the Project progresses. The total estimated project cost listed in the budget book is $10,000,000 and will likely increase as clarifier feed and effluent channels have been added to the Project scope along with potential hydraulic capacity, process efficiency, and seismic resiliency improvements. The placeholder cost will be updated after final design. February 7, 2024 EOPS Regular Committee Meeting Agenda Packet - Page 17 of 60 4 Page 9 of 10 Alternatives/Considerations The Board may elect to postpone the Project to a future fiscal year. However, this is not recommended as various components of the secondary clarifier equipment require rehabilitation or replacement. This alternative would delay opportunities to rehabilitate equipment to extend the useful life. This alternative is not recommended. The Board may elect to only perform rehabilitation and repair and not evaluations or optimizations prior to the final design. This alternative may lead to a missed opportunity to improve clarifier capacity and performance during rehabilitation and replacement and could lead to stranded assets if Central San were required to remove nutrients. Therefore, this alternative is not recommended. Recommended Board Action Staff recommends the Board authorize the General Manager to execute a professional engineering services agreement with Hazen and Sawyer in an amount not to exceed $2,000,000 to complete the final design services for the Secondary Clarifier and Channel Improvements, District Project 100047. February 7, 2024 EOPS Regular Committee Meeting Agenda Packet - Page 18 of 60 5 Page 10 of 10 February 7, 2024 EOPS Regular Committee Meeting Agenda Packet - Page 19 of 60 6