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HomeMy WebLinkAbout12.b. Receive Environment, Health and Safety Program 2022 Annual ReportLCENTRAL SAN July 6, 2023 Page 1 of 20 Item 12.b. FROM: JERRY LEDBETTER, ENVIRONMENT, HEALTH, AND SAFETY PROGRAM ADMINISTRATOR REVIEWED BY: TEJI O'MALLEY, HUMAN RESOURCES AND ORGANIZATIONAL DEVELOPMENT MANAGER ROGER S. BAILEY, GENERAL MANAGER SUBJECT: RECEIVE ENVIRONMENT, HEALTH, AND SAFETY PROGRAM 2022 ANNUAL REPORT Staff will review the attached 2022 Annual Report. Strategic Plan Tie -In GOAL TWO: Environmental Stewardship Strategy 1 - Achieve compliance in all regulations GOAL FIVE: Safety and Security Strategy 1 - Reduce and eliminate risks of injury or illness ATTACHMENTS: 1. Environment, Health, and Safety Program 2022 Annual Report 2. Presentation July 6, 2023 Regular Board Meeting Agenda Packet - Page 71 of 151 Page 2 of 20 Attachment 1 CENTRAL CONTRA COSTA SANITARY DISTRICT Central Contra Costa Sanitary District Environment, Health & Safety Program Annual Report Calendar Year 2022 July 6, 2023 Regular Board Meeting Agenda Packet - Page 72 of 151 Environment Health & Safety Program 2022 Annual Report Our Mission: Page 3 of 20 The primary objective of the Environment, Health & Safety (EH&S) Program is to reduce injuries, accidents, and environmental impact while ensuring compliance. We achieve this by providing high quality training, comprehensive workplace evaluation, incident response and investigation, hazardous materials management from acquisition to disposal, and by managing regulatory information. The EH&S workgroup understands that to maintain an effective District -wide EH&S Program, it needs the continued support and commitment of Central Contra Costa Sanitary District's (Central San) management and the participation of all workgroups. The EH&S workgroup will continue to work closely with both groups to foster and maintain this support. EH&S Program Annual Report Calendar Year 2022 July 6, 2023 Regular Board Meeting Agenda Packet - Page 73 of 151 Table of Contents Injury/Illness Analysis--------------------------------------------------------------------------------------------------------3 Incident Rates 8 SafetyTraining-------------------------------------------------------------------------------------------------------------------9 EH&S Accomplishments------------------------------------------------------------------------------------------------- 9 2023 Goals and Objectives for the EH&S Workgroup............................................... 10 EH&S Program Annual Report Calendar Year 2022 July 6, 2023 Regular Board Meeting Agenda Packet - Page 74 of 151 Page 4 of 20 2 EH&S Program Injury/Illness Analysis Page 5 of 20 Central San incurred 10 Occupational Safety and Health Administration (OSHA) Recordable Injury/Illness cases and six first aid only cases during the 2022 Calendar Year (CY) 2022 (see Graph 1). The recordable cases consisted of five lost time, three restricted work time, and two medical only cases. There was an increase from five to 10 recordable cases (+200%) from the CY 2021 to CY 2022. The EH&S workgroup continues to encourage employee reporting of first aid only injuries/illnesses and near -misses. The EH&S workgroup uses this data to help identify and correct hazards in the workplace that could result in a recordable injury, as well as tailor safety training to address these hazards. Graph 1 OSHA Recordable Injuries Comparison by Year 12 10 8 6 4 2 � 0 2018 2019 2020 2021 2022 ■ Adm/Eng 3 0 0 0 0 ■ C50 4 5 1 5 4 POD 1 5 3 0 6 ■ TOTAL 8 10 4 10 The total number of lost workdays increased from 24 to 86 (258%) from CY 2021 to CY 2022 (see Graph 2). The total number of restricted workdays increased from 14 to 191 (1264%) from CY 2021 to CY 2022 (see Graph 3). EH&S continues to concentrate on accident causation and directed training. These efforts have kept the number of recordable injuries low and the severity of days remains at 8.6 days/claim. The number of restricted workdays increased from 14 to 191 days with the severity of 19.1 days/claim. EH&S Program Annual Report Calendar Year 2022 3 July 6, 2023 Regular Board Meeting Agenda Packet - Page 75 of 151 Page 6 of 20 Graph 2 Days Away from Work Comparison by Year 300 Restricted Work Days 250 Comparison by Year 400 200 350 150 300 100 250 so 150 0 100 50 ' 2018 2019 2020 2021 2022 ■ Adm/Eng 0 0 0 0 0 ■ CSO 247 0 8 24 63 ■ POD 0 60 16 0 23 ■ TOTAL 247 60 24 24 86 Graph 3 EH&S Program Annual Report Calendar Year 2022 July 6, 2023 Regular Board Meeting Agenda Packet - Page 76 of 151 4 Restricted Work Days Comparison by Year 400 350 300 250 200 150 100 50 ' 0 — — 2018 2019 2020 2021 2022 ■ Adm/Eng 0 0 0 0 0 ■ CSO 155 104 0 14 164 POD 1 237 128 0 27 ■ TOTAL 156 341 128 14 191 EH&S Program Annual Report Calendar Year 2022 July 6, 2023 Regular Board Meeting Agenda Packet - Page 76 of 151 4 Page 7 of 20 The leading mechanisms of injuries/illnesses at Central San during CY 2022 was contact with objects and equipment accounting for 50% of the incidents, followed by overexertion or bodily reaction accounting for an additional 40% (Graph 4). Graph 4 Mechanism of Injury/Illness Slips, Trips, Falls, or Jump 10% Contact with Objects and Equipment 50% Overexertion or Bodily Reaction 40% The most common type of injury were strains, which accounts for 50% of all injuries. The second most common injury were contusions accounting for 40% (Graph 5). Two of the CY 2022 injuries were associated with common activities, equipment, or procedures. The EH&S workgroup will target contusion as well as strain/sprain related injuries while conducting classes in the CY 2022 training schedule. The common causes for these injuries are related to struck-by/against and lifting/lowering/pushing/pulling (Graph 6). The most common injured body parts are (Graph 7): 1. Hand/Fingers 2. Back 3. Knee 4. Eye/Face EH&S Program Annual Report Calendar Year 2022 July 6, 2023 Regular Board Meeting Agenda Packet - Page 77 of 151 5 Graph 5 Types of Injuries Foreign Object Contusion 40% EH&S Program Annual Report Calendar Year 2022 July 6, 2023 Regular Board Meeting Agenda Packet - Page 78 of 151 Strain 50% Page 8 of 20 C. Graph 6 Cause of Injuries Struck Against 20% \ Bending/Kneeling/ Squatting/Stooping 10% Slip/Trip/Jump without Fall 10% Eye/Face 10% Knee 10% Hand/Find 40% Graph 7 Body Parts Page 9 of 20 Struck By 30% Lifting/Lowering/Pushing/ Pulling 30% EH&S Program Annual Report Calendar Year 2022 July 6, 2023 Regular Board Meeting Agenda Packet - Page 79 of 151 Back 40% 7 Page 10 of 20 Incident Rates Central San's Incident Rates are calculated using the injuries recorded on the California Occupational Safety and Health Administration (CalOSHA) 300 Log Form each calendar year. The rates vary from year to year due to the frequency and severity of the injuries occurring and by the number of hours worked (exposure time). Table 1 The EH&S Workgroup's goal is to meet or exceed industry safety standards by achieving a Bureau of Labor Statistics (BLS) industry injury rate that is lower when compared to other California and Bay Area sanitary districts. The recordable rate for CY 2021 is 3.9, which is higher than the CY 2021 rate of 2.0, due to the increased number of recordable claims in 2022. Central San's recordable rate is below the BLS rate for California's Water/Sewage Systems at 3.9 versus 4.1 (-5.1 %). However, both the Days Away rate and Restricted Time rate are slightly above the BLS rates. The EH&S workgroup continues the successful implementation of the Central San Return-to-Work/Interactive Process Program that places employees back on the job with modifications or job reassignment instead of resulting lost workdays. This provides an opportunity for the employee to work -harden and remain a part of the Central San culture while recovering from their injury/illness. Previously, the Board requested comparisons of Central San to other industries. BLS rates were pulled from 2021 for California Local Government Sewage Treatment Facilities as well as California Private Water/Sewer Structure Construction Companies. These local governments include cities, counties, community service districts, etc. who perform wastewater treatment plant operations. California Private Water/Sewer Structure Construction Companies perform new and renovation services in the distribution and collection systems of all water/wastewater providers. EH&S Program Annual Report Calendar Year 2022 8 July 6, 2023 Regular Board Meeting Agenda Packet - Page 80 of 151 Recordable Away Restricted Daysi Awayor Severity Rate* Time Rate ed RestrTransferred Rate Rate 2021 - NAICS 221300 California Water/Sewage 4.1 1.4 1.1 2.5 NA Systems CY 2022 - Central San 3.9 2.0 1.2 3.1 8.6 CY 2021 - Central San 2.0 0.8 0.4 1.2 4.8 CY 2020 - Central San 1.5 0.7 0.0 0.7 6.0 2021 - CA Local Government 6.9 1.9 3.7 5.6 NA Sewage Treatment Facilities 2021 - CA Private Water/Sewer Structure 4.5 1.1 2.6 3.6 NA Construction The EH&S Workgroup's goal is to meet or exceed industry safety standards by achieving a Bureau of Labor Statistics (BLS) industry injury rate that is lower when compared to other California and Bay Area sanitary districts. The recordable rate for CY 2021 is 3.9, which is higher than the CY 2021 rate of 2.0, due to the increased number of recordable claims in 2022. Central San's recordable rate is below the BLS rate for California's Water/Sewage Systems at 3.9 versus 4.1 (-5.1 %). However, both the Days Away rate and Restricted Time rate are slightly above the BLS rates. The EH&S workgroup continues the successful implementation of the Central San Return-to-Work/Interactive Process Program that places employees back on the job with modifications or job reassignment instead of resulting lost workdays. This provides an opportunity for the employee to work -harden and remain a part of the Central San culture while recovering from their injury/illness. Previously, the Board requested comparisons of Central San to other industries. BLS rates were pulled from 2021 for California Local Government Sewage Treatment Facilities as well as California Private Water/Sewer Structure Construction Companies. These local governments include cities, counties, community service districts, etc. who perform wastewater treatment plant operations. California Private Water/Sewer Structure Construction Companies perform new and renovation services in the distribution and collection systems of all water/wastewater providers. EH&S Program Annual Report Calendar Year 2022 8 July 6, 2023 Regular Board Meeting Agenda Packet - Page 80 of 151 Page 11 of 20 Central San's Incident Rate is 44% lower than the rate of the Local Government — Sewage Treatment Facilities. Additionally, the Days Away/Restricted Time rate is 45% less in comparison at 3.1 and 5.6, respectively. Safety Training The EH&S workgroup is responsible for assessing Central San's safety training needs, developing and coordinating safety training programs, and monitoring and evaluating the effectiveness of the programs. During CY 2020, the EH&S workgroup implemented Online Safety Training Coursework through Target Solutions. Employees completed 3,758 individual Safety Training Courses encompassing 3999.56 hours. Examples of courses are provided below: • COVID-19 Exposure Prevention Heat Illness Prevention Plan • • Asbestos Awareness • Hazard Communication • Back Injury Prevention • Ladder & Scaffolding Safety • Bloodborne Pathogens • Lead Awareness • Confined Space Awareness • Lock -Out / Tag -Out • Defensive Driving • Low Voltage Electrical Safety • Driver Safety • Manlift/Scissorlift Training • Emergency Action Plan • New Employee Safety Orientation • Fall Prevention and Protection • Personal Protective Equipment • Fire Extinguisher/Prevention Safety • Power and Hand Tool Safety • Forklift Safety • Powered Cart & Low Speed Vehicle Safety • HAZMAT Spill Prevention & Control • Respiratory Protection • Hearing Protection Training • Slips, Trips, and Falls CY 2022 EH&S Accomplishments In CY 2022, the following Safety accomplishments were achieved: • Responded to Local and National Emergencies: 1. COVID-19 Pandemic— Ongoing • Maintained and updated COVID-19 Exposure Prevention Plan • Set-up and conducted bi-weekly COVID-19 testing for non- vaccinated employees EH&S Program Annual Report Calendar Year 2022 July 6, 2023 Regular Board Meeting Agenda Packet - Page 81 of 151 M Page 12 of 20 • Hosted COVID-19 and flu vaccinate booster clinic for all employees and family members • Conducted Contact Tracing for 214 COVID-19 positive cases and outbreak reporting to Contra Costa Health Services • Witnessed 450 five-day Return -to -Office COVID-19 tests via Teams • Coordinated disinfection of workplace locations impacted by COVID-19 infected employees • Quick response to open actions items within the District Safety Committee. The District Safety Committee received thirteen Safety Suggestions in the past year. The current timeframe for an open action item is less than 60 days. • 1 - First Level (High Frequency/Severity) • 3 - Second Level (Low Frequency/Severity) • Plant Maintenance completed 73 Safety Work Orders • Worked closely with Capital Projects to provide design reviews, submittal reviews, contractor orientations, and construction safety oversight • Conducted 12 Contractor Pre-con/Safety Orientations • Conducted 77 Design and Safety Submittal Reviews/Shutdown Requests • Attended 189 Construction Progress Meetings • Administration and Engineering Departments went the entire CY 2022 with zero lost workdays and has not incurred a lost time incident since February 12, 2016 • Plant Operations Department went 789 days with zero lost workdays from July 3, 2020 to August 20, 2022 • Collection Systems Division has gone 345 days since the last lost time incident in CY 2022 on January 21, 2022 • Maintained Hazardous Materials Program/DTSC/EPA for Treatment Plant and Collection System Facilities • Developed Ergonomic and Safety Checklist for Telework Program Agreement • Conducted 43 Interactive Process Meetings for individual with Work Restrictions due to work-related and non -work-related injuries or illnesses 2023 Goals and Objectives for the EH&S Workgroup • Continue improving customer service through: • Increased visibility in contractor project oversight/design reviews • Participation in a greater number of tailgate meetings • Increased job worksite and facility inspections • Continue monitoring safety metrics, including both leading and lagging indicators to identify trends (incident reports, first aids only, near misses, inspection findings, etc.) EH&S Program Annual Report Calendar Year 2022 July 6, 2023 Regular Board Meeting Agenda Packet - Page 82 of 151 10 Page 13 of 20 • Maximize employee safety by continuously updating and implementing the COVID-19 Exposure Prevention Plan to match the changing guidelines from the CDC and OSHA • Work closely with management and staff to ensure employee safety and continuity of operations during the pandemic • Ensure contractors comply with COVID-19 safety standards when working in the Treatment Plant • Continue involvement in the design, planning and safety oversight of construction projects • Update the public address system in the Treatment Plant and Collection Systems Operations for effective communication during emergencies • Continue to manage the interactive process for industrial and non -industrial injuries EH&S Program Annual Report Calendar Year 2022 July 6, 2023 Regular Board Meeting Agenda Packet - Page 83 of 151 11 Central San Environment, Health & Safety Summary Calendar Year 2022 Board Meeting July 6, 2023 Jerry M. Ledbetter Environment, Health, and Safety Program Administrator Page 14 of 20 Attachment 2 f How Did We Do in 2022? 10 Occupational Safety and Health Administration (OSHA) Recordable Injuries/Illnesses 5 Lost Time Cases 86 Total Lost Workdays 3 Restricted Time Case 191 Total Restricted Workdays` 2 Medical Only Cases 4 July 6, 2023 Regular Board Meeting Agenda Packet - Page 84 of 151 1 OSHA Recordable Injuries -- Compared to Previous Years J 8 6 4 2 0 20 1101 ■Adm/Eng 3 ■ CSO 4 ■POD I ■TOTAL 8 S 10 .11 2020 2021 2022 0 0 0 1 5 4 3 0 6 4 5 10 Total Number of Lost Workdays 300 250 200 ISO 100 so 2018 2019 2020 2021 2022 ■Adm/Eng 0 0 0 0 0 ■ CSO 247 0 8 24 63 ■ POD 0 60 16 0 23 ■ TOTAL 247 60 24 24 86 4 Page 15 of 20 ff, -1 July 6, 2023 Regular Board Meeting Agenda Packet - Page 85 of 151 2 Page 16 of 20 I Types of Injuries - d' Foreign Object 10% Strain+ SO% Contusion i. 40 July 6, 2023 Regular Board Meeting Agenda Packet - Page 86 of 151 3 Total Number of Restricted Workdays 400 350 300 250 200• i I50 100 - 50 0 2018 2019 2020 2021 2022 ■Adm/Eng 0 0 0 0 0 IC50 155 104 0 14 164 POD 1 237 128 0 27 TOTAL 156 341 128 14 191 �%- I Types of Injuries - d' Foreign Object 10% Strain+ SO% Contusion i. 40 July 6, 2023 Regular Board Meeting Agenda Packet - Page 86 of 151 3 Page 17 of 20 Cause of Injuries Struck Agai nst Struck By 4. 30% Bending/Kneelin g/Squatting/Stoo a ping 10% i v ixr F'I.A Slip/Trip/Jump t' without Fall Lifting/Lower/Pushing 10% Pulling... Mechanism of Injury Slips,Trips, Falls, or Jump 10% Contact with Objects and Equipment 50% Overexertion or Bodily Reaction 40% July 6, 2023 Regular Board Meeting Agenda Packet - Page 87 of 151 4 Page 18 of 20 S Body Parts Eye/Face- 10% Knee_ 10% Back 40% Hand/Fingers ' 40% Injury Rates Compared to California North American Industry Classification System - Sewage Treatment Facilities * Rates represent the number of injuries and illnesses normalized per 100 full-time workers July 6, 2023 Regular Board Meeting Agenda Packet - Page 88 of 151 5 Recordable Days Away Restricted Time Days Away, Rate* Rate Rate Restricted or Transferred Severity Rate 2021 — NAICS 221300 California Water/Sewage Systems 4.1 1A 1.1 2.5 NA CY 2022 — Central San 3.9 2.0 1.2 3.1 8.6 CY 2021 — Central San 2.0 0.8 0.4 1.2 4.8 CY 2020 — Central San 1.5 0.7 0.0 0.7 6.0 2021 — CA Local Government Sewage Treatment Facilities 6.9 1.9 3.7 5.6 NA 2021 — CA Private Water/Sewer Structure Construction 4.5 1.1 2.6 3.6 NA * Rates represent the number of injuries and illnesses normalized per 100 full-time workers July 6, 2023 Regular Board Meeting Agenda Packet - Page 88 of 151 5 2022 Accomplishments Worked closely with management and staff to ensure employee safety and continuity of operations during the transition back into the office. Monitored and reviewed contractor COVID-19 protocols and symptom monitoring for Capital Projects. Monitored and observed COVID-19 antigen testing for close contact exposures and for return -to -work. Coordinated PCR Testing unvaccinated employees. Managed the Interactive Process for industrial and non- industrial injuries. 2022 Accomplishments Contact tracing for COVID-19 positive personnel during Omicron BA.5, BQ.1.1 & X136.1.5 surges. Provided safety training options on Target Solutions to ensure employees were able to complete their mandated safety training and new training associated with COVID-1 9. Continued to provide enhanced customer service: Increased visibility at contractor projects • Kick-off/progress meetings • Orientation/oversight • Submittal/design reviews Acted on District Safety Committee suggestion items within 60 days. Page 19 of 20 July 6, 2023 Regular Board Meeting Agenda Packet - Page 89 of 151 6 Page 20 of 20 Goals and Objectives for 2023 Update the COVID-1 9 Exposure Prevention Plan to meet revised Cal/OSHA Regulation and CDPH Close Contact definition. Work closely with management and staff to ensure employee safety and continuity of operations during COVID-19 surges. Ensure contractors comply with COVID-19 safety standards when working in the Treatment Plant. Continue involvement in the design, planning and safety oversight of construction projects. Reinstate in-person Environment, Health & Safety training which focuses on District -specific Safety Directives, processes, and hazards. Questions? July 6, 2023 Regular Board Meeting Agenda Packet - Page 90 of 151