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HomeMy WebLinkAbout03.b. Execute a Construction Contract in the amount of $498,000 with Engineered Soil Repairs, Inc. for Tappan Terrace Sewer ReplacementPage 1 of 11 Item 3.b. CDr EENI RAL SAN BOARD OF •' �J POSITION PAPER CENTRAL CONTRA COSTA SANITARY DISTRICT � � • MEETING DATE: JUNE 12, 2023 SUBJECT: REVI EW DRAFT POSITION PAPER TO APPROVE A $650,000 CONTINGENCY PROJECT FOR THE TAPPAN TERRACE SEWER REPLACEMENT; FIND THAT THE PROJECT IS EXEMPT FROM THE CALIFORNIA ENVIRONMENTAL QUALITYACT (CEQA); AUTHORIZE THE GENERAL MANAGER TO EXECUTE A CONSTRUCTION CONTRACT IN THE AMOUNT OF $498,000 WITH ENGINEERED SOIL REPAIRS, INC.; AND TRANSFER $650,000 FROM THE CAPITAL IMPROVEMENT BUDGET CONTINGENCYACCOUNTTO FUND THE PROJECT SUBMITTED BY: INITIATING DEPARTMENT: JASON FITCH, ASSOCIATE ENGINEER ENGINEERING AND TECHNICAL SERVICES - CAPITAL PROJECTS REVIEWED BY: SASHA MESTETSKY, SENIOR ENGINEER EDGAR J. LOPEZ, PROVISIONAL DIRECTOR OF ENGINEERING AND TECHNICAL SERVICES KENTON L. ALM, DISTRICT COUNSEL ISSUE The Board of Directors (Board) approval is required for any new project in an amount over $200,000, which is not identified in the Capital Improvement Budget (CI B) and Cl B transfers in an amount over $500,000. BACKGROUND I n March of 2020, several properties in the Tappan Terrace subdivision in Orinda were damaged due to a landslide. Central San owns and operates a 8-inch public sewer within Tappan Terrace (private road) and sewer easements on 315 and 318 Tappan Terrace, and 99 Tappan Lane, which were granted by the subdivision developer in 1978, as shown in the Attachment 1-Project Location Map. Central San was unaware of the landslide until early July 2020 when notification was provided of a soils design repair that would impact the utilities in the area, most specifically the East Bay Municipal Utility District's (EBMUD) waterlines and Central San's sewer facilities. By the end of July 2020, Central San had found multiple damages to its sewers caused by the landslide and determined that approximately 300 feet of the sewer line would have to be out of service as repairs were infeasible. This sewer line served the June 12, 2023 EOPS Regular Committee Meeting Agenda Packet - Page 7 of 30 Page 2 of 11 three properties, 315 and 318 Tappan Terrace and 99 Tappan Lane, resulting in temporary above ground sewers installed by the Collection System Operations division to provide reliable sewer service. On April 23, 2022, a settlement agreement was made between EBMUD, multiple property owners, insurances, and the homeowner association in the Tappan Terrace subdivision. Engineered Soil Repairs, I nc. (ESR) was named in the settlement agreement as the specialty contractor for repairing the property related to the landslide by installing retaining walls, soils restoration, and roadway repair. Permanent repair of the utilities was not included in the settlement. ESR has applied for permits for the work identified under the settlement, and Central San has reviewed and allowed the encroachments within the sewer easements. Central San has been coordinating with EBMUD, ESR, and PG&E for the landside repair and new utilities. PG&E elected to replace its own utilities. EBMUD and Central San explored the possibility of a joint agreement for one contractor to repair both utilities as a subcontractor to ESR, however, was unsuccessful since several pipeline contractors were not interested and did not provide bid pricing. Feedback received from those contractors was focused on the difficulty in open -trench construction on hillsides and coordination required with the soils repair or risks involved with restoration. After which, EBMUD decided to procure ESR to perform the work, with support from EBMUD's pipeline crews. ESR intends to install the water utility as they perform the soil repair and has provided a proposal in the amount of approximately $498,000 to Central San to install the sewer at the same time. Staff has evaluated multiple alternatives, including conducting the work as a construction contract change order, and recommends using ESR as the best alternative to complete the sewer work for Central San. ESR is a specialty contractor that is well known in the San Francisco Bay Area for soils repairs associated with landslides and has the qualifications and experience as a general contractor to install pipelines such as gravity sewers and related structures. The scope of work for the sewer replacement includes, but is not limited to, installation of 300 feet of 8-inch sewers, two new sewer structures, reconnecting side sewers, and other related sewer work activities. Staff reached out to other sewer contractors for additional pricing to verify the proposed ESR price or find other construction methods but received limited responses. The price offered by ESR is reasonable considering the complexities involved with replacing the sewer facilities such as the topography (steep hillsides), equipment access, deep excavations (10 feet), and the amount of grading required for the work is extensive. Performing the sewer work along with the soils repair and new retaining walls is ideal and prevents conflicts related to restoration of the hillside and roadway properties. Central San staff designed the new sewer facilities and plans to administer the construction contract and provide construction management, resident engineering, survey, administration, and submittal review. Consultant inspection will be performed by one of Central San's consultant inspection service contracts. CEQA Staff has concluded that this project is exempt from CEQA under Central San CEQA Guidelines Section 15302 because it involves replacement of existing facilities at substantially the same locations and with the same purpose and level of activity as the facilities being replaced. Any capacity increases are for non - growth inducing, wet weather purposes. The project also is exempt under Central San CEQA Guidelines Section 15061(b)(3), since it can be seen with certainty that there is no possibility that the activity in question may have a significant effect on the environment. This certainty is based on Central San's experience with numerous sewer construction projects of this nature, the relatively short distance involved, and Central San's mitigating construction specifications. These specifications are standardized general and special conditions that are made part of the project bid documents to address environmental considerations, such as protecting trees and riparian areas, as well as compliance with applicable federal, state, county, district, municipal and local laws, ordinances, orders, and regulations. Approval of this project will establish the Board's independent finding that this project is exempt from CEQA. June 12, 2023 EOPS Regular Committee Meeting Agenda Packet - Page 8 of 30 Page 3 of 11 ALTERNATIVES/CONSIDERATIONS ESR is currently awaiting responses or contract agreements from EBMUD and Central San. EBMUD is scheduled to get approval in July and Central San staff is recommending to do the same as ESR plans to start the landslide repair by late July. Performing the sewer work after ESR's work is not recommended. Staff considered and evaluated several alternatives, including the following: 1. Perform and contract the sewer work as a public bid, but due to the design coordination and construction timing, this alternative is not recommended. 2. Staff considered other methods besides open -trench construction but due to site constraints, were unable to recommend any that could help reduce or lessen the construction impacts. 3. Staff considered coordinating the work with a contractor already under contract. Staff does not recommend this approach due to the slow pace anticipated with the pipeline installation. ESR plans to build the hillside and install the water and sewer at 18-20 feet intervals to coordinate with the landslide repair. 4. Staff considered alternative sewer alignments and pumping systems. Staff does not recommend this approach due to timing and increased capital cost or lifecycle costs and work to install a small pumping station, additional sewer mains, both force main and gravity, and acquisition of additional easements. FINANCIAL IMPACTS The total estimated project cost is $650,000 which includes design, ESR price, contingency, construction management, and consultant costs as detailed in Attachment 2. This project is not included in Central San's Fiscal Year 2023-24 Budget. The contingency project will be funded by the Capital I mprovement Budget Contingency account as there is adequate funding for the project. COMMUNITY OUTREACH Central San staff did extensive coordination with EBMUD, the lead agency, and ESR, the lead contractor, on the soil repair project. Throughout the course of design, staff addressed email and phone inquiries regarding the project. To date, all questions and concerns received have been answered and addressed. Upon approval by the Board, staff plans to reach out to provide reminders suggesting and recommending that the private side sewers be inspected by the property owners prior to completing the work by ESR. COMMITTEE RECOMMENDATION The Engineering and Operations Committee reviewed this matter at its meeting on June 12, 2023, and recommended June 12, 2023 EOPS Regular Committee Meeting Agenda Packet - Page 9 of 30 Page 4 of 11 RECOMMENDED BOARD ACTION Staff recommends the following: 1. Approve a $650,000 contingency project for the Tappan Terrace Sewer Replacement; 2. Find that the project is exempt from CEQA; 3. Authorize the General Manager to execute a construction contract in an amount of $498,000 with Engineered Soil Repairs, Inc.; and 4. Transfer $650,000 from the Capital Improvement Budget Contingency account to fund the project. Strategic Plan Tie -In GOAL ONE: Customer and Community Strategy 1— Deliver high -quality customer service, Strategy 3 - Build neighborhood and industry relations GOAL TWO: Environmental Stewardship Strategy 1 - Achieve compliance in all regulations GOAL FIVE: Safety and Security Strategy 2 - Protect Personnel and assets from threats and emergencies GOAL SIX: Infrastructure Reliability Strategy 2 - Execute long-term capital renewal and replacement program ATTACHMENTS: 1. Project Location Map 2. Post-B id/P reconstruction Estimate 3. Presentation June 12, 2023 EOPS Regular Committee Meeting Agenda Packet - Page 10 of 30 Page 5 of 11 Tappan Terrace Sewer Replacement Map Date: 5/24/2023 ❑Detail Walnut Creek Area Orinda Lafayette Moraga tea, q, m Tappaq- olw �A / d4, f = p�7 a �7 m ehabod �n Vashingtoo II Ln r I i Son ,Nbefry Gt Gravity Main Mains to be Renovated S/�ee�eq Note: 0 500 Map Displayed in North American Datum of 1983 Attachment Central San data as of May, 2023. Feet California State Plane, Zone III RIPS O403, US Feet 1 June 12, 2023 EOPS Regular Committee Meeting Agenda Packet - Page 11 of 30 Page 6 of 11 ATTACHMENT 2 TAPPAN TERRACE SEWER REPLACEMENT DISTRICT PROJECT TBD POST-BID/PRECONSTRUCTION ESTIMATE No. Item Description Amounts % of Construction Cost 1. CONSTRUCTION a. Construction Contract $498,000 b. 15% Contingency $75,000 SUBTOTAL - CONSTRUCTION COST $573,000 100% 2. CONSTRUCTION MANAGEMENT a. District Forces - Construction Management (Engineering, Survey) $18,000 b. Consultants - Inspection $35,000 - Material Testing/Geotech/Arborist/Others $7,000 SUBTOTAL - CONSTRUCTION MANAGEMENT $60,000 10% 3. PREBID EXPENDITURES a. Engineering (Design, Survey, Right -of -Way, Drafting) $17,000 SUBTOTAL - PREBID EXPENDITURES $17,000 3% 4. TOTAL ESTIMATED PROJECT COST $650,000 June 12, 2023 EOPS Regular Committee Meeting Agenda Packet - Page 12 of 30 Attachment 3 Page 7 of 11 June 12, 2023 Detail Area NEW CONTINGENCY rtraga PROJECT: TAPPAN TERRACE SEWER REPLACEMENT it ii Engineering and Operations Committee Meeting Jason Fitch, P.E. Associate Engineer Sasha Mestetsky, P.E. Senior Engineer Project Background w In March of 2020, a landslide occurred in the Tappan Terrace subdivision in Orinda that impacted the private road and steep hillside. On July 8, 2020, Central San was notified of the slide. The Collection System Operations (CSO) investigated and determined that the 8-inch public sewer main was damaged in multiple locations and restored sewer service. Legal matters ensued between several parties and did not include Central San. On April 23, 2022, a settlement agreement was made between the East Bay Municipal Utility District (EBMUD), homeowner association, multiple property owners, and insurances, exchanging and contributing funds totaling $3.27 million. Engineered Soil Repairs, Inc. (ESR) was hired to stabilize the roadway, perform street repairs and s slope or slide repair for up to $1.3 million. N June 12, 2023 EOPS Regular Committee Meeting Agenda Packet - Page 13 of 30 1 Page 8 of 11 CSO Response On July 22, 2020, CSO completely restored sewer service with temporary measures and repairs. Three properties were affected. Temporary repairs were made above ground from properties to downstream sewer structure. Coordination Central San, EBMUD, and ESR have been coordinating new utilities with slide repair design. ESR has placed temporary protection measures to prevent additional movement of the soil as seen in the photo to the right. The permanent landslide repair will consist of: Installation of two retaining walls Rebuilding Tappan Terrace road Installation of geogrid soil repair Encroachments of retaining walls in sewer easement was accepted by the Board. EBMUD has a direct agreement with ESR to install the water main while ESR is performing the landslide repair. The upper retaining wall and leveling of the roadway was performed for homeowner access. k r4 � - iC X a June 12, 2023 EOPS Regular Committee Meeting Agenda Packet - Page 14 of 30 2 Page 9 of 11 Sewer Replacement Staff evaluated all feasible alternatives including new alignments and pumping systems. The best long-term solution was to continue using the existing sewer easement. Staff designed the new sewer and includes 300 feet of replacement at steep slopes (up to 60 degrees), new sewer structures, special backfill requirements and other details. Due to the complex nature of the topography and slide repair or restoration work, staff recommends it is in Central San's best interest to hire ESR to install the sewer work. ESR is a well known and general engineering contractor in the Bay Area that specializes in landslide repairs with experience installing gravity and sewer pipelines. Total Estimated Project Cost No. Rem Description Amounts aoar Consvuction Cost 1. CONSTRUCTION a. Construction Contract* 5490.000 in 15% Contingency .ry75.000 SUBTOTAL- MNSTRUCTI ON CDST 5573,000 100% 2. CONSTRUCTION MANAGEMENT a. District Forces - Constr lion Management Engineering, Survey) $19.000 b- Consultants - Inspection $35,00C - Matenal TestinWG.tecWArbanst OHU 57.000 SUBTOTAL- CONSTRUCTION MANAGEMENT $60,000 10% 3. PREBIDEXPENDITURES a. Engineering (Design, Survey, Right -of -Way, Drafting) 1S TOOC SUBTOTAL - PREBID FXPENDITURES S17.DD0 3% d. TOTAL ESTIMATED PROJECT COST $650.000 * Staff validated pricing by contacting other contractors. 7 June 12, 2023 EOPS Regular Committee Meeting Agenda Packet - Page 15 of 30 3 Page 10 of 11 2023 Schedule Mid July: Start of installation of utilities Late July: Installation of lower retaining wall August/September: Installation of geogrid and utilities at 20' intervals Early October: Project completion Recommended Board Action Staff recommends the following: Approve a $650,000 contingency project for the Tappan Terrace Sewer Replacement; Find that the project is exempt from CEQA; Authorize the General Manager to execute a construction contract in the amount of $498,000 with Engineered Soil Repairs, Inc.; and Transfer $650,000 from the Capital Improvement Budget Contingency account to fund the project. I �Mw t. } = i/ June 12, 2023 EOPS Regular Committee Meeting Agenda Packet - Page 16 of 30 4 Page 11 of 11 Questions? June 12, 2023 EOPS Regular Committee Meeting Agenda Packet - Page 17 of 30 5