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HomeMy WebLinkAbout22. Receive update and consider terminating emergency situation re urgent repairs to Aeration Blower No. 2 Page 1 of 5 Item 22. CENTRAL SAN BOARD OF DIRECTORS POSITION PAPER MEETING DATE: OCTOBER 20, 2022 SUBJECT: RECEIVE UPDATE AND TERMINATE THE EMERGENCY SITUATION DECLARED ON AUGUST 4, 2022, AUTHORIZING URGENT REPAIRS TO STEAM DRIVEN AERATION BLOWER NO. 2, IN ACCORDANCE WITH PUBLIC CONTRACT CODE SECTION 22050 SUBMITTED BY: INITIATING DEPARTMENT: STEVE MCDONALD, DIRECTOR OF OPERATIONS-MAINTENANCE OPERATIONS Roger S. Bailey General Manager ISSUE On August 4, 2022, the Board of Directors (Board) authorized to declare an emergency and ratify the General Manager's actions under Public Contract Code Section 22050 to perform emergency repairs to the Steam Driven Aeration Blower No. 2; and authorized an increase to an existing contract in an amount not to exceed $412,600 with Conhagen Rotating Equipment Specialists (Conhagen), increasing the contract cost ceiling up to $550,000, to perform the required repairs. BACKGROUND The contractor, Conhagen, completed the necessary repairs which included custom fabrication of a number of turbine components that are no longer commercially available. Fabrication was followed by installation and then start-up testing services. Installation started on September 7, 2022 and repairs were completed on September 14, 2022. Staff has received final billing which totals $532,000 and the continuation of this item will not be needed. ALTERNATIVES/CONSIDERATIONS No feasible alternatives. October 20, 2022 Regular Board Meeting Agenda Packet- Page 139 of 143 Page 2 of 5 FINANCIAL IMPACTS The total cost for this repair was $532,000 which includes all engineering, fabrication, installation, and start- up and testing. COMMITTEE RECOMMENDATION This matter was not reviewed by a Board Committee. RECOMMENDED BOARD ACTION Staff recommends the Board receive the update and terminate the emergency situation proclaimed on August 4, 2022 in accordance with Public Contract Code Section 22050. Strategic Plan re-In GOAL TWO: Environmental Stewardship Strategy 1 -Achieve compliance in all regulations GOAL FIVE: Safety and Security Strategy 2- Protect personnel and assets from threats and emergencies GOAL SIX: Infrastructure Reliability Strategy 1 - Manage assets optimally ATTACHMENTS: 1. Presentation October 20, 2022 Regular Board Meeting Agenda Packet- Page 140 of 143 Page 3 of 5 October 20,2022 Aeration Turbine # 2 '" Repair Emergency Declaration Update ■ Neil Meyer Plant Maintenance Division Manager Aeration Background pier Two steam turbine driven aeration units providing 30,000—60,000 standard cubic feet per minute for the secondary j ! ,�. a process One electric motor driven 2,000- horsepower blower backup .rr= Capital Projects currently installing replacement electric blowers October 20, 2022 Regular Board Meeting Agenda Packet- Page 141 of 143 1 Page 4 of 5 Turbine Repairs » July 11— Began Turbine#2 Repairs r Replaced carbon seal case to stop steam leaks Used spare rotor (if needed) Investigated water in lubrication system Emergency Declaration July 25— Discovered nozzle block . - damage September 7—Started installation of steam turbine September 14— Ran aeration process &Nib October 20, 2022 Regular Board Meeting Agenda Packet- Page 142 of 143 2 Page 5 of 5 Next Steps Rebuild Aeration Turbine #1 in 2023 Repair and balance spare rotor Work with Capital Projects for timing Recommendation Terminate the emergency situation declared on August 4, 2022 .1 October 20, 2022 Regular Board Meeting Agenda Packet- Page 143 of 143 3