HomeMy WebLinkAbout04. Review draft Position Paper to authorize GM to execute professional engineering services agreement for Solids Handling Facilities Alternatives Evaluation and PredesignCentral Contra Costa Sanitary District
BOARD OF DIRECTORS
POSITION PAPER
4.
Board Meeting Date: November 17, 2016
Subject:
AUTHORIZE THE GENERAL MANAGER TO EXECUTE A
PROFESSIONAL ENGINEERING AGREEMENT WITH BLACK & VEATCH
CORPORATION FOR THE SOLIDS HANDLING FACILITIES
ALTERNATIVES EVALUATION AND PREDESIGN
Submitted By: Initiating Dept./Div.:
Nathan Hodges
Associate Engineer
Engineering and Technical Services/
Capital Projects Division
REVIEWED AND RECOMMENDED FOR BOARD ACTION:
C. Mizutani — Senior Engineer
D. Frost — Senior Engineer
E. Lopez — Capital Projects Division Manager
JM. Petit — Director of Engineering and Technical Services
Roger S. Bailey
General Manager
ISSUE: Board of Directors' (Board) authorization is required for the General Manager
to execute a professional engineering agreement in an amount greater than $100,000.
BACKGROUND: The Capital Improvement Budget (CIB) Priority Ranking for the
projects comprising the Solids Handling Facilities Evaluation and Predesign ranges from
very high to critical, and the projects align with the District's Strategic Plan, specifically
the following goals:
• Goal No. 2 — "Strive to Meet Regulatory Requirements"
• Goal No. 3 — "Be a Fiscally Sound and Effective Water Sector Utility"
• Goal No. 5 — "Maintain a Reliable Infrastructure"
• Goal No. 6 — "Embrace Technology, Innovation, and Environmental
Sustainability"
For many years, the wet scrubber and centrifuge projects have been included in the
annual CIB/CIP. These projects were driven by reliability and regulatory concerns.
Parts availability for the centrifuges and cake pumps are becoming problematic, and
the wet scrubbers are near the end of their useful life and cannot reliably meet existing
emissions requirements or meet upcoming and potential future emissions
requirements. As District staff considered these projects, it became apparent that a
more comprehensive look at the entire solids process was necessary to properly
design improvements or replacement.
One of the findings of the Comprehensive Wastewater Master Plan (CWMP) is that the
District's multiple hearth furnaces (incinerators) are in good physical condition but that
related solids handling support facilities require upgrades or replacement to maximize
the useful life of the furnaces. In addition to the wet scrubber and centrifuges that
Page 1 of 6
POSITION PAPER
Board Meeting Date: November 17, 2016
Subject:
AUTHORIZE THE GENERAL MANAGER TO EXECUTE A
PROFESSIONAL ENGINEERING AGREEMENT WITH BLACK & VEATCH
CORPORATION FOR THE SOLIDS HANDLING FACILITIES
ALTERNATIVES EVALUATION AND PREDESIGN
were identified in the current CIB/C1P, the CWMP recommends additional
improvements to the following process areas required to continue operation of the
District's existing solids handling facility:
■ Potential additional air pollution control equipment and scrubber water
sidestream treatment
■ Lime System
• Sludge Blending Tank and Emergency Sludge Storage Tank
• Ash System
• Multiple Hearth Furnaces (MHF) and Solids Conditioning Building Seismic
The issues to be addressed in the solids process areas are complex and
interdependent - decisions made for one process area will have an impact on other
processes. Although there are several drivers for this project, including addressing
aging infrastructure and reducing plant energy demands, Compliance Assurance is
paramount.
The scope and timing of this project was coordinated with the District's CWMP and is
consistent with the recommended Tong -term plan for the District's solids handling
facilities.
Summary of Regulatory Compliance Drivers:
The following regulatory compliance challenges are to be addressed by this project:
• Determine optimal approach to comply with BAAQMD Draft Air Toxics
Regulation 11, Rule 18. Draft Rule released in October 2016 and tentative
adoption scheduled for May 2017. The new Regulation can potentially require
the District to upgrade the existing air pollution control train in the next few years
to reduce toxic air contaminant emissions, and to notify the public if the
treatment plant's cancer risk is greater than 10 in a million, based on the results
of a health risk assessment.
• Compliance with Existing 129 Sewage Sludge Incinerator Regulations —
eliminating usage of emergency bypass damper of the waste heat boiler.
The new 129 Sewage Sludge Incinerator Regulations (129 Regulations) limit
the bypass damper operation and require each bypass opening event be
reported to BAAQMD. Since the effective date of the 129 Regulations in March
2016, the District has had three reportable compliance activities, one of which
resulted in a violation of this new requirement. A new wet scrubber system can
Page 2 of 6
POSITION PAPER
Board Meeting Date: November 17, 2016
Subject:
AUTHORIZE THE GENERAL MANAGER TO EXECUTE A
PROFESSIONAL ENGINEERING AGREEMENT WITH BLACK & VEATCH
CORPORATION FOR THE SOLIDS HANDLING FACILITIES
ALTERNATIVES EVALUATION AND PREDESIGN
be designed to treat emissions that would normally bypass the furnaces' waste
heat boilers and be released directly into the atmosphere without any treatment.
A new wet scrubber system will help ensure continuous compliance with the
existing 129 Sewage Sludge Incinerator Regulations.
• Compliance with Existing 129 Sewage Sludge Incinerator Regulations —
reduce or eliminate daily caustic injection to reduce cost of compliance
with hydrogen chloride (HCI) emissions. The existing wet scrubber for
Furnace No. 2 is ineffective at treating HCI without caustic addition. The ongoing
chemical cost for the caustic system is as much as $400,000 per year.
• Determine air pollution control sidestream impacts on compliance with the
District's NPDES permit. For example, scrubber water sidestream treatment
may be required to remove increased metals loads diverted to the liquid stream
when a new scrubber with higher metals removal efficiency is installed. One
metal of concern is mercury, because the District has an existing Total Maximum
Daily Load (TMDL) limit for mercury discharge to Suisun Bay.
• Select equipment flexible for complying with future air emission
requirements such as PM2.5. BAAQMD was recently declared non -attainment
for PM2.5. Over the next three years, BAAQMD will be examining which
existing sources need additional controls to bring the BAAQMD into attainment.
The District's existing wet scrubbers were not designed to control PM2.5.
• Compliance with Existing 129 Sewage Sludge Incinerator Regulations —
Track MHF-related improvements to avoid triggering incinerator
reclassification. More stringent air pollution emission requirements are
triggered by the 129 Sewage Sludge Incinerator Regulations when the
aggregate cost of improvements on certain MHF-related improvements reaches
50 percent of the original MHF facility construction cost.
Project Approach
This project will conduct the pilot testing and predesign work to ensure the appropriate
improvements are made to meet current reliability and regulatory needs, and also
remain compatible with the long-term vision identified in the CW MP.
Evaluations will be conducted to establish the design parameters for each solids
process and associated equipment. Pilot testing will be a critical component of the
evaluation work. Air pollution control (APC) equipment testing will be important in
Page3of6
POSITION PAPER
Board Meeting Date: November 17, 2016
Subject:
AUTHORIZE THE GENERAL MANAGER TO EXECUTE A
PROFESSIONAL ENGINEERING AGREEMENT WITH BLACK & VEATCH
CORPORATION FOR THE SOLIDS HANDLING FACILITIES
ALTERNATIVES EVALUATION AND PREDESIGN
determining performance requirements for equipment, establishing expected removal
efficiencies, and determining whether or not sidestream treatment is required and
confirming the proper sidestream treatment technology. This information will help drive
the decision making to select the appropriate equipment and timing of installation such
that the District remains in regulatory compliance.
District staff issued a formal Request for Proposals (RFP) on September 1, 2016, to
the engineering consulting community and received three proposals (Black & Veatch,
CH2M, and CDM Smith). Engineering and Operations staff evaluated the proposals
and interviewed the consultant teams. Black & Veatch (B&V) had the highest total
score and is considered the best overall fit for the project.
The agreement with Black _& Veatch will include pilot testing support, cost estimates,
and predesign work of key project components to a 30% level of design completion
(see list of project elements below). District staff plans to issue future RFP(s) for Final
Design services and possible construction support services. At this time, staff
anticipates the wet scrubber and related air pollution control improvements, centrifuges
and cake pumps, and sludge blending tanks work will proceed to 30% design and will
move forward with construction. Not all components of the project may be constructed
at the same time.
Major project elements to be addressed under this agreement to achieve Compliance
Assurance include:
Project Element
Driver
10%
Design
Included in
Agreement
30% Design
Included in
Agreement
Air Pollution Control
Equipment for Furnaces
(e.g., wet scrubber,
Comply with Air and
scrubber waterYes Yes
Liquid Regulations
sidestream treatment, wet
electrostatic precipitator,
mercury module)
Replace Dewatering
System (centrifuges, cake
pumps, etc.)
Reliable Solids
Handling, Replace
Aging Equipment Yes Yes
and Lack of Spare
Parts Availability
Page 4 of 6
POSITION PAPER
Board Meeting Date: November 17, 2016
Subject:
AUTHORIZE THE GENERAL MANAGER TO EXECUTE A
PROFESSIONAL ENGINEERING AGREEMENT WITH BLACK & VEATCH
CORPORATION FOR THE SOLIDS HANDLING FACILITIES
ALTERNATIVES EVALUATION AND PREDESIGN
Optimize Sludge Blending
and Storage Facilities
Engineering Evaluation of
Health Risk and
Alternatives Analysis
Lime
Reduction/Elimination
Pilot
Ash System Upgrades or
Relocation
Solids Conditioning
Building and MHF
Seismic Upgrades
Reliable, Consistent
Dewatering and
Reduce O&M Costs
Yes
Yes
Yes
Yes
Comply with Air N/A — Pilot
Regulations Study/Evaluation
Reduce O&M Costs
and Delay Furnace
Capacity Deficiency
Comply with Air
Emission
Regulations, Yes No
Replace Aging
Equipment
Comply with Current
Building/Seismic
Code, Improve
Worker Safety,
Improve Operational
Resiliency
N/A — Pilot
Study/Evaluation
Yes No
The air pollution control equipment, dewatering equipment, solids storage/blending/lime
system, and associated pilot and risk modeling work have been identified as the early
work to be completed under the proposed consulting agreement.
FINANCIAL IMPACTS: The B&V agreement costs are estimated to total up to
$2,000,000. The projects funding this work are included in the Fiscal Year (FY)
2016-17 District Budget, with estimated budgets as follows:
DP No. Project Name
FY 2016-17 Total Project Page
Budget Budget
7286 Centrifuge and Cake Pumps Upgrades $500,000 $2,600,000 120
7312 Ash Facility Improvements $800,000 $2,200,000 128
7348 Wet Scrubber Replacement $400,000 $9,500,000 143
Totals: $1,700,000 $14,300,000
Total spending this fiscal year is expected to reach $1,700,000, which includes
consultant fees, pilot costs, and District staff time. A portion of the B&V agreement will
be paid under the following fiscal year budget under the same projects. This agreement
will help develop a more detailed, predesign cost estimate for these projects to be
Page5of6
POSITION PAPER
Board Meeting Date: November 17, 2016
Subject:
AUTHORIZE THE GENERAL MANAGER TO EXECUTE A
PROFESSIONAL ENGINEERING AGREEMENT WITH BLACK & VEATCH
CORPORATION FOR THE SOLIDS HANDLING FACILITIES
ALTERNATIVES EVALUATION AND PREDESIGN
included in upcoming CIBs. Construction cost estimates for this work will be developed
to confirm the final total project budget required.
ALTERNATIVES/CONSIDERATIONS: An alternative would be not to proceed with the
agreement, which is not recommended because the action would delay staff's ability to
implement the projects and meet existing and upcoming new regulatory requirements.
COMMITTEE RECOMMENDATION: The Engineering and Operations Committee
reviewed this project at the meeting on November 8, 2016, and recommended award of
the agreement.
RECOMMENDED BOARD ACTION: Authorize the General Manager to execute a
Professional Engineering Agreement with Black & Veatch Corporation up to $2,000,000
for the Solids Handling Facilities Alternatives Evaluation and Predesign.
Page6of6
SOLIDS HANDLING IMPROVEMENTS
PROFESSIONAL ENGINEERING SERVICES FOR
SOLIDS HANDLING FACILITIES ALTERNATIVES
EVALUATION AND PRE -DESIGN
Engineering and Operations Committee Meeting
November 8, 2016
Jean -Marc Petit, Director of Engineering and Technical Services
Edgar Lopez, Capital Projects Division Manager
Nathan Hodges, Associate Engineer
OVERVIEW
• Project Elements identified in Capital Improvement
Budget (CIB) and confirmed in Comprehensive
Wastewater Master Plan (CWMP) at June 16, 2016
Board Workshop
• Issued a Request for Proposal (RFP) on September
1, 2016
• Three consultant teams submitted proposals and
were interviewed
• Selected Black & Veatch (138N)
• Request authorization for General Manager to sign an
agreement with B&V
1
MULTIPLE COMPONENTS TO
ADDRESS NEAR-TERM NEEDS
Emergency
Loadout/Ash
Loading
Pilot Testing
Sludge
Blending
/Storage
Seismic Improvements
Dewatering
Improvements
Air Quality Control
Equipment Improvements
• Existing Ash
Loadout
PROJECT DRIVERS
Maintain regulatory compliance
11
del
2
PROJECT EMBRACES CCCSD
STRATEGIC GOALS
P :f.,.1 ,ite, 5. Maintain a Reliable Infrastructure
6. Embrace Technology, Innovation, and
Environmental Sustainability
1.
2. Strive to Meet Regulatory
Requirements
3. Be a Fiscally Sound and Effective
Water Sector Utility
4.
KEY FINDINGS 6* -
NEED FOR DEVELOPING A
PLAN FOR REPLACEMENT OF
MULTIPLE HEARTH
FURNACES (MHF)
* From June 16, 2016 Board Workshop
3
MHF CONSIDERATIONS AND RISKS
Condition
Permitted Capacity
Upcoming/Future
Regulatory Drivers
1111111111111
Solids Handling
Independence
Reliable Capacity
Regulatory Risk
1111.111•11.111111
Seismic
SS! MACT 129 Cost
Trigger
Energy
SOLIDS DRIVERS FLOW CHART
Testing &
Studies
• Lime Reduction
• Capacity Testing
• • Regulatory OEHHA AB2588
Evaluation Updated Risk
• Risk Modeling Factors
• •
Pilot Innovative •Updated Health
Technologies Risk Assessment &
TBACT
Near -Term * CO2 Emission
CIP Projects Regulations under
BACT
▪ Permitted
Capacity Limit &
BACT/TBACT/
MACT 129
Potential
Regulatory Drivers
• Wet Scrubber
• Scrubber Water
Treatment
• Ash System
• Centrifuges
• Cake Pumps
• Storage/Mixing
AND/OR
AND/OR
* From June 16, 2016 Board Workshop
Maximize Use of
Existing MHF
• Seismic
Improvements
• Implement BACT &
TBACT Projects
• Regulatory Risk
Early
Implementation of
Digesters
• Reduced MHF
Regulatory Risk
• Improved Energy
Profile
Split Stream Solids
Demonstration
Project
• Pending pilot test
results
• Improved Energy
Profile
4
MASTER PLAN RECOMMENDATIONS - 6*
• ImplementAll 0-5 year Studies and Projects:
• Implement Recommended Mixing & Storage Tank
Improvements to Handle Peak Day Loads
• Replace Centrifuges and Cake Pumps
• Initiate Lime Reduction & Capacity Testing As Soon As
Possible to Confirm Capacity Trigger Timing &
Feasibility
• Pilot Innovative Solids Technologies
• Seismic Improvements to Solids Handling Building
• Wet scrubber pilot and replacement
* From June 16, 2016 Board Workshop
MASTER PLAN RECOMMENDATIONS - 6*
(CONTINUED)
• Use Alternative S2: Digestion Followed By Fluidized Bed
Incineration As The Long-term Replacement Of The Multiple
Hearth Furnaces
• Continue With Ash Disposal
• Re -Evaluating These Recommendations in -5 Years After
Further Piloting is Complete & Regulatory Timing is More Clear
• Include Placeholder in CIP for Early Implementation of two
Anaerobic Digesters (-10 years) & Related Support Equipment
• Include Placeholder in CIP for Ultimate Implementation of
Remaining 2 Digesters & One Fluidized Bed Incinerator (10-20
years)
* From June 16, 2016 Board Workshop
5
CONSULTANT SCOPE OF WORK
• Assist staff with testing (lime reduction, air pollution
control pilot, capacity testing)
• Perform risk modeling to assess District approach on
draft BAAQMD rule 11-18
• Complete 1O% preliminary design on improvements to
maintain existing solids facilities:
Solids Storage/Blending Facilities
Dewatering Facilities
Air Pollution Control Equipment
Ash Handling
Seismic Improvements for Solids Building and Furnaces
• Complete 30% preliminary design for:
Solids Storage/Blending Facilities
Dewatering Facilities
Air Pollution Control Equipment
CONSULTANT SELECTION PROCESS
• Issued RFP on September 1, 2016
• Three consultant teams submitted
proposals and were interviewed:
[If
BLACK &VEATCH
Building a world of difference.
Clam CIDivi
Smith
S
6
B&V SELECTED FOR SOLIDS PROJECT
BLACK & VEATCH BY THE NUMBERS
$30b PROJECTS IN
•
100
2015 REVENUE
COUNTRIES
PROJECTS IN 6
CONTINENTS
EOLINOED IN
0.40
i 1 I NJ a Y RATE
11K+ 0.60
GLOBAL WORKFORCE LOST TIME
INCIDENT RATE
FORGES
"AMERICAS LARGEST
PRIVATE COMPANIES..
A LEADING GLOBAL ENGINEERING,
CONSULTING & CONSTRUCTION COMPANY
1
1
"endm.11.1..,.x, I
• \ fl
PROJECT APPROACH
ism
•
.�Nit ■
•
1. TECHNICAL DISCUSSION OF PROJECT
CHALLENGES/OPPORTUNITIES:
PILOT TESTING
Sludge
Blending Tank
Pilot Testing , Seismic Design
Emergency
Loadout Centrifuge
Replacement
•
4444
Air Quality Control
Equipment
Ash
Loadout
CONFIDENCE IN COMPLIANCE THROUGH
PILOT TESTING
Potential
Future Space
for Mg
Caustic Addition
HCI & 502
PM2.5,
Lead,
Cadmium
PM10,
HCI, 502
Photo & Graphic Courtesy of EnviroCare International
S
INTEGRATED TESTING TO MINIMIZE FUTURE
COSTS AND IMPACT ON PLANT OPERATIONS
Integrated Test
Plan
Workshop
Normal SBT, Centrifuge, MHF Operation
Altered MHF Operation
CFD
Modeling
Bench -Scale
Testing
Owe
Centrifuge Testing
Cen trate Test
.t
Centrituge
Upgrade
Mixing
Upgrades
SBT
LIME/
CENTRIFUGE
MHF
Duct Connections
Procurement
Permitting
Full Scale MHF Test on
Reduced Lime Sludge
Install Pilot
Equipment
Scrubber Pilot
MHF Capacity
Test
Air Emissions Test
Grubber Effluent Test
SCRUBBER
PROJECT INCLUDES RISK ASSESSMENT
Slop
&A,r AtA
ACS
CCCSD
Performs
Emissions
Inventory
Source
Testing
Plan &
Source
Testing
EMISSIONS INVENTORY
CCCSD Performs
Site -wide
Unmitigated
Health Risk
Assessment
Pilot Wet
Scrubber, Wet
ESP, Hg
Module
on
Options for Highest Priority
Emissions Sources
Evaluate
Implementation,
Construction Cost,
O&M, Constructability
2017
HEALTH RISK
RISK ASSESSMENT REDUCTION IMPLEMENTATI N
PLAN
2017-2021 2018-2022
111fitig ted j
Site -wide
Health Rise
Assessnner;t
■
irtiple Bottom Line Air
Plus Evaluation to Quality
Select Capital Control
Projects for Capital
Regulation 11, Rule Plans
18 Compliance
Seek BAAQMD Approval
for Mitigated HRA
2019-2025
implementation
9
2. TECHNICAL DISCUSSION OF PROJECT
CHALLENGES/OPPORTUNITIES:
AIR QUALITY CONTROL EQUIPMENT
Sludge Blending
Tank
Emergency -\\\
Loadout
Seismic Design
Pilot Testing
• Centrifuge
Replacement
•Air Quality
Control
Equipment
Ash
Loadout
THERE ARE SEVERAL AIR QUALITY CONTROL
DRIVERS
• Reliable Compliance with SSI MACT/Existing 129
Sewage Sludge Incinerator Regulations:
Avoid Use of Bypass Damper
Hydrogen Chloride Emissions (reduce caustic
chemical costs)
• Compliance with new BAAQMD Draft Regulation
11, Rule 18
• Compliance with future air regulatory requirements
(e.g. PM2.5)
10
BAAQMD ISSUED DRAFT
REGULATION 11, RULE 18 - OCTOBER 2016
Reduction of Risk from Air Toxic Emissions
at Existing Facilities
BAAQMD conducts HRA to
determine risk action levels
• Cancer risk (10/Million)
• Chronic hazard index (1.0)
• Acute hazard index (1.0)
BAAQMD communicates
required action plan
• Path to compliance (3 years or Tess)
• Address sources of risk
• TBA R CT or
• Individual sources under significant
risk threshold (1/M, 0.2, 0.2)
ZVI
BAAQMD IMPLEMENTATION ESTABLISHES A
RAPID SCHEDULE FOR AIR TOXICS MITIGATION
Phase 1
Phase 2
2017
EMISSIONS
INVENTORY
Prioritization
Score > 10
2017-2018
2019-2021
HEALTH RISK
ASSESSMENT
2018-2019
2021-2022
RISK REDUCTION
PLAN
Exceedance of
Thresholds
Triggers
Mandatory Plan
and Schedule
2019-2022
2022-2025
Capita!
Plans
IMPLEMENTATION
CIL
11
Emissions Source
PROACTIVE APPROACH TO COMPLIANCE
Community Air Risk Evaluation
(CARE) designated areas
• Attend BAAQMD Workshop in
November 2016
• Help District engage BAAQMD
during rule development
• Leverage B&V experience with
• HRAs:
•
->Intelligence gathering to
identify sources of risk
• -›Engineering solutions for
reducing risk
• Rely on B&V combustion
sources experience
EVALUATING ALTERNATIVES FOR TOXICS REDUCTION
FROM MAJOR CONTRIBUTORS WILL COST-
EFFECTIVELY AVOID RISK ACTION LEVEL TRIGGERS
Incinerators
Primary Sedimentation
Secondary Treatment
Potential Toxic Air
Contaminant Mitigation
Measures
Contaminants Reduced
Wet scrubber Metals
Wet ESP Toxic Organics
Afterburner
Cover & Treat Toxic Organics
(Bioscrubber, Biofilter, H25
Carbon)
Cover & Treat
(Biofilter, Carbon)
Toxic Organics
12
PRE -DESIGN OF THE VENTURIPAK WET
SCRUBBER HAS SIGNIFICANT
IMPLEMENTATION CHALLENGES
• Limited floor space and height
• Existing 3 -ft thick concrete
floors
• System pressure drop different
(ID fan replacement)
• WHB bypass
• Complex routing
• Scrubber quench designed
for variable inlet gas
temperatures
• Modification to caustic injection
111 s
• —7•
-,
—.411
io1
LJ
Existing Furnace Arrangement
with VenturiPak
WHB Outiet
Damper
1
I. D. Fan
:/-Emergency
\ Bypass Damper
WHB Bypass Duct
, (connetted to Su WAR.,
WHB Bypass
Damper
VenturiPak
Scrubber
.Cquent h cle5ign. for
PAH F out. comporatuve)
3. TECHNICAL DISCUSSION OF PROJECT
CHALLENGES/OPPORTUNITIES:
SLUDGE BLEND TANKS AND CENTRIFUGE
Seismic Design
Emergency
Loadout
Sludge
Blending Tank
Pilot Testing-,
40.
Centrifuge
Replacement
Air Quality Control
Equipment
• Ash
Loadout
13
SLUDGE BLENDING TANK IMPROVEMENTS WILL
PROVIDE MORE STABLE DEWATERING
OPERATIONS
• Size new tank for average loading LIIJ4 ,4
Overflow level
•
Use existing SBT and ESST for EL,136.41
peak events
• CFD modeling to design
upgrades and new tank
• Optimize tank size and location to ------
EL11730
accommodate future solids
improvements
Example output from CFD
Model for improved mixing
2015,Ayrrooe.Operatiog towel
Mirkm um Lcve INIvong.Alc.re, aye!)
EEL, 99.91
-yn
Example output from CFD
Model for existing tank mixing
Existing SBT
RE -PURPOSING CURRENT ASSETS ENHANCES
FLEXIBILITY
SLUDGE BLENDING TANK
I I •
From DAFTs
Primary
Sludge
Repurpose
Existing Tank
TVVAS
Storage
TWAS
Pumps
To Emergency
4' Sludge Holding
New
Btend Tank
Lime
Addition
(if necessary)
• To Centrifuges
Option for TWAS & primary sludge storage
14
NEW CENTRIFUGE SYSTEMS WILL PROVIDE
RELIABLE AND STABLE FEED TO THE FURNACES
Reliability: Operability:
• Evaluate appropriate • Optimal polymer dose and
design criteria, including stable cake feed provided
duty/standby via automation
Maintainability:
• Maintenance access
• Address electrical room
overburden/safety issues
• Higher cake solids at
reduced energy usage
Constructability:
• Utilize 3D laser scan for as-
builts
• Construction phasing to
help maintain plant
operations
IMPROVEMENTS IN CAKE PUMPING SYSTEMS
• Existing piston pumps
at end of life
• Solution:
Recommend new cake
piston pumps
• Benefit:
Lower life cycle
pumping costs
Improved reliability
and operability
15
4. TECHNICAL DISCUSSION OF PROJECT
CHALLENGES/OPPORTUNITIES:
ASH LOADOUT AND EMERGENCY LOADOUT
Emergency
Loadout
Sludge
Blending Tank
Seismic Design
Centrifuge
Replacement
Air Quality Control
Equipment
Ash
Loadout
Pilot Testing—
Aro
UTILIZING EXISTING ASSET ADDS FLEXIBILITY
Option for improved ash and
dewatered cake loadout
• Duty/standby silos for
ash loadout
•Silo for dewatered cake
loadout
Addition of bag filters
Addition of ash
conditioner
Minimize visible ash
emissions
16
MODIFYING EXISTING SLUDGE LOADOUT
FACILITY TO COST-EFFECTIVELY MINIMIZE
FUGITIVE ASH
EXISTING ASH x
STORAGE BAE
(New)
(New)
--EXISTING �I�
CONVEYOR
DENSE
PHASE
TRANSPORTER —
(New)
ASH
CONDITIONER
(New)
RETRACTABLE
LOADOUT SPOUT
EXISTING SLUDGE
SILOS
DUMPSTER wi
LEVELER
Existing
Sludge
Loadout
Facility
TRUCK
SCALE
5. TECHNICAL DISCUSSION OF PROJECT
CHALLENGES/OPPORTUNITIES:
SEISMIC DESIGN OF SLUDGE LOADING BUILDING AND OF
MHFs
Emergency
Loadout
Sludge
Blending Tank
Nti
Seismic Design
Pilot Testing ---
Centrifuge
Replacement
Air Quality Control
Equipment
Ash
Loadout
17
IMPROVING RELIABILITY WITH SEISMIC
UPGRADES
• Confirm Target Seismic
Performance levels for building
and MHFs
• Update building seismic
evaluation for the following:
Target Seismic Performance Level
ASCE 41-13 Seismic Evaluation &
Upgrade Standard
New short term and long term
SCB equipment modifications
• Update and further develop
base isolation concepts for
MHFs
Solids Conditioning
Building
QUALITY & SCHEDULE
18
USE OF 3D CAD DESIGN WILL BE USED TO
DELIVER A QUALITY PROGRAM THAT MEETS
EXPECTATIONS
3D DESIGN IMPROVES COLLABORATION AND DESIGN
ACCURACY
• Facilitates District review of preliminary
design alternatives
Cake conveyance/storage concept
to improve operational flexibility
• Drives exceptional quality design
Interference detection and
observation
"Walk through" for District review of
operations access and maintenance
space and hoisting provisions
• Leverage 3D model to develop
construction phasing and help maintain
plant operations
• Facilitates cost estimating
1
'
-r
-L
•
19
PRELIMINARY PROJECT SCHEDULE
PROJECT MANAGEMENT & SUPPORT TASKS
Prot
KICK-OFF man. wm4 STAKEHOLD(.
LASCF SC4Inning SIM Mode. -9
PRELIMINARY FEASIBILITY
TM -1: SLUDGE BLENDING & STORAGE
TM -2: DEWATERING SYSTEM IMPROVEMENTS
TM.3; SOUDSHANDLINC&AJP POLLUTION CONTROL
DISTRICT PILOT TESTING
LIME STUDY
WET SCRUBBER PILOT (EVALUATIONS TESTING)
SIDE STR EAM PILOT (IF REQUIRED)
PRE -DESIGN (30%)
2017
HEE
• * •
TM1 WORKSHOP
WORKSHOP
TM3 WORKSHOP
Included in TM2
• WEEKLY COORDINATION & MONTHLY PROGRESS MEETINGS THROUGHOUT PROJECT
QUESTIONS?
20