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HomeMy WebLinkAbout06. (Handout) Algae Wastewater Nexus Opportunities and Challengesr,!;- 05-, 1 Algae Wastewater Nexus Opportunities and Challenges REEP Committee Meeting March 11, 2014 Dan Frost, PE Associate Engineer Chair of WEF Algae Technologies Task Force CI Protecting Public Health and the Environment L, 1 of 12 2of12 Why Talk about Algae? • Rising energy costs ($100 /bbl) -> Rising alternative fuel demand • Algae provides higher productivity than other crops • Nutraceuticals, therapeutics, antioxidants /anticancer agents • Spi ru l i na -$44k /ton of biomass • Red carotenoid astaxanthin pigment ~$10M /ton ($:100k/ton biomass) • Requires water supply, nutrients ($$$) 3of12 Algae Wastewater Treatment Nexus • Abundance of water and nutrients available (resource recovery potential) • Offset mechanical treatment costs (BOD, N, P removal) • Reduce GHG emissions by offsetting fossil fuel demand /energy for mechanical treatment • Resource recovery again (water, digestion, biofuels, etc.) Sun CO2 N I 02 Organics (e.g. BOD) • CN 2 I Reduce District GHG Emissions? Algae: Wastewater: A C:N:P = 50:8:1 C:N:P = 20:8:1 dd COZ (flue gas) ..j V/0000��� Reduce GHG Emissions (depends) Avoid /Reduce Cap and Trade Costs Partial /Complete Nutrient removal 7of12 A WS, ial 8of12 Every Opportunity Comes with aChallenge.:- • Closed Loop Photobioreactors are complex and expensive to operate and maintain (require water for cooling) • Open High Rate Ponds require a lot of land ( >10 acres /MGD) • Biodiesel processing is complex and expensive (Industry less focused on biodiesel, more focused on ethanol/ neutraceuticals) • Energy savings from algae digestion depend on dewatering / hauling cost • Efficient algae harvesting is costly F- Achilles heel 9of12 CCCSD — Feasibility Study Findings • 100+ acres available (wet weather basins) • 6.6 MGD system (HRPs, harvesting, digesters, etc.) Economic evaluation depends on R &D break - throughs and reasonable assumptions! • Capital Cost = $5M to $25M • 0 &M Savings =None to $400,000 + /year • Simple payback is >12 years (or never) 10 of 12 Assumptions Impact Costs • Reduction in wet weather storage acceptable • Pond liner vs. native soil for high rate ponds • Harvesting technology used (bioflocculation vs. DAF) • Biomass productivity achieved (seasonal performance) • Basis for secondary treatment offset costs • Solids handling/disposal/reuse options • GHG Cap and Trade offset costs (impacts by landfill gas availability) 11 of 12 CCCSD — Feasibility Study Challenges • Economic evaluation depends on assumptions used • Reduces wet weather storage capacity •Treatment limited to 6.6 mgd (10 -15% N removal from plant influent) • Available CO2 supply may limit size of algae system (open ponds have 15 -30% CO2 transfer efficiency) • 0 &M complexity (operating parallel treatment system) • Odor potential • Reliability concerns (seasonal, weather - dependence) 12 of 12 Next Step Recommendations • Continue to track algae R &D and grant funding for research • Assess interest from local refineries • Reconsider algae for treating digester digestate (Treatment Plant of the Future ?) • Consider technoeconomic evaluation if major issues are resolved (e.g. reduced wet weather storage) - $31,000 • Pilot study if technoeconomic evaluation looks promising - $95,000 (materials and consulting only) Regional High Rate Pond Algae Production Farms? Photobioreactors for Community Enhancement? -(-. Ai- e-