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HomeMy WebLinkAbout04.e. Award contract to Manito Construction, Inc. for the Wet Scrubber Caustic Injection System, District Project 7297Central Contra Costa Sanitary District BOARD OF DIRECTORS es POSITION PAPER Board Meeting Date: October 15, 2015 Subject: AWARD A CONSTRUCTION CONTRACT AND AUTHORIZE THE GENERAL MANAGER TO EXECUTE CONTRACT DOCUMENTS SUBJECT TO SUBMITTAL REQUIREMENTS WITH MANITO CONSTRUCTION, INC. FOR THE WET SCRUBBER CAUSTIC INJECTION SYSTEM, DISTRICT PROJECT 7297 Submitted By. Initiating Dept. /Div.: Craig Mizutani, Senior Engineer Engineering and Technical Services /Capital Projects REVIEWED AND RECOMMENDED FOR BOARD ACTION: E. Lopez — Capital Projects Division Manager 1 u. JM. Petit — Director of Engineering and Technical Roger S. Bailey Services General Manager ISSUE: On October 2, 2015, seven sealed bids were received and opened for the construction of the Wet Scrubber Caustic Injection System, District Project 7297. The Board of Directors must award the contract or reject bids within 50 days of the bid opening. Authorize the General Manager to execute the Contract Documents subject to SUBMITTAL requirements. BACKGROUND: Strategic Goals — This project falls under the first strategic goal of the District, "Meet Regulatory Requirements for the Good of the Community and Environment and Strive to achieve 100% permit compliance in air, water, land and other regulations." Due to regulatory impacts, this project is considered critical in the Capital Improvement Plan. This project will install a new caustic injection system to the wet scrubbers of the multiple hearth furnaces. The system includes an 8,000 gallon polyethylene tank, a metering pump skid, valve skids, and piping. The project scope involves mechanical, civil, electrical and instrumentation work. The project work area is shown in Attachment 1. District staff prepared the plans and specifications for the project. CH2M performed a technical review of the project. The Engineer's estimate for construction is $750,000. This project was advertised on September 3 and 10, 2015. Seven sealed bids ranging from $843,100 to $955,200 were received and publicly opened on October 2, 2015. The Engineering Department conducted a technical and commercial review of the bids and determined that Manito Construction, Inc. is the lowest responsive bidder with a bid amount of $843,100. A summary of bids received is shown in Attachment 2. The District will administer the construction contract and will provide contract administration, office engineering, and submittal review. Inspection will be performed Page 1 of 5 POSITION PAPER Board Meeting Date: October 15, 2015 Subject: AWARD A CONSTRUCTION CONTRACT AND AUTHORIZE THE GENERAL MANAGER TO EXECUTE CONTRACT DOCUMENTS SUBJECT TO SUBMITTAL REQUIREMENTS WITH MANITO CONSTRUCTION, INC. FOR THE WET SCRUBBER CAUSTIC INJECTION SYSTEM, DISTRICT PROJECT 7297 by District staff with specialty assistance from one of the District's as- needed inspection companies (i.e. Anchor Engineering). CEQA: Staff has concluded that this project is exempt from CEQA under District CEQA Guidelines Section 15302, because it involves alteration of an existing sewer facility at substantially the same locations and with the same purpose and level of activity as the facilities being replaced. Any capacity increases are for non - growth inducing, wet weather purposes. Approval of this project will establish the Board of Directors' independent finding that this project is exempt from CEQA. ALTERNATIVES /CONSIDERATIONS: Reject all bids, which is not recommended. FINANCIAL IMPACTS: The funds required to complete this project, as shown in Attachment 3, are $1,101,600. The total project cost of the Wet Scrubber Caustic Injection System is anticipated to be $1,351,600, which includes design, bid price, construction, contingency, and construction management. This project is included in the Fiscal Year 2015 -16 Capital Improvement Budget on page TP -13 with a total estimated project budget of $9.0 million. Staff has conducted a budget analysis of the Treatment Plant Program budget and concluded that adequate funds are available for this project. COMMITTEE RECOMMENDATION: The Engineering and Operations Committee reviewed this subject at the meeting on October 7, 2015, and recommended approval of the construction project. RECOMMENDED BOARD ACTION: Staff recommends the following: 1. Find that the project is exempt from CEQA, 2. Award a construction contract in the amount of $843,100 for the construction of the Wet Scrubber Caustic Injection System, District Project 7297, to Manito Construction, Inc. the lowest responsible and responsive bidder, and 3. Authorize the General Manager to execute the Contract Documents subject to SUBMITTAL requirements. Attached Supporting Documents: 1. Project Location Map 2. Summary of Bids 3. Post -Bid / Preconstruction Estimate Page 2 of 5 Central Contra Costa WET SCRUBBER Attachment Sanitary District CAUSTIC INJECTION SYSTEM District Project 7297 1 Martinez. California Page 3 of 5 ATTACHMENT 2 WET SCRUBBER CAUSTIC INJECTION SYSTEM DISTRICT PROJECT 7297 SUMMARY OF BIDS PROJECT NO.: 7297 DATE: OCTOBER 2, 2015 PROJECT NAME: WET SCRUBBER CAUSTIC INJECTION SYSTEM PROJECT LOCATION: SOLIDS CONDITIONING BUILDING NO. OF ADDENDA: 2 ENGINEER'S ESTIMATE: $750,000 NO. BIDDER BID PRICE Manito Construction, Inc. 1 Pleasanton, CA 94566 $843,100 Valentine Corporation 2 San Rafael, CA 94901 $858,368 C. Overaa & Co. 3 Richmond, CA 94801 $882,481 W.M. Lyles Co. 4 West Sacramento, CA 95691 $884,000 Aztec Consultants, Inc. 5 San Ramon, CA 94583 $896,900 TNT Industrial Contractors, Inc. 6 Sacramento, CA 95823 $920,562 Spiess Construction Co., Inc. 7 Santa Maria, CA 93455 $955,200 BIDS OPENED BY: /s/ Donna Anderson, Assistant to the Secretary of the District DATE: 10/2/15 Page 4 of 5 ATTACHMENT 3 WET SCRUBBER CAUSTIC INJECTION SYSTEM DISTRICT PROJECT 7297 POST -BID / PRECONSTRUCTION ESTIMATE No. Item Description Amounts % Construction Cost 1. CONSTRUCTION a. Construction Contract $843,100 b. Contingency at 15% $126,500 SUBTOTAL - CONSTRUCTION $969,600 100% 2. CONSTRUCTION MANAGEMENT a. District Forces - CM, Engineering, Regulatory, AM $70,000 - POD Coordination $25,000 ` b. Consultants - Inspection (Anchor Engineering) $60,000 - Structural Engineering (TJC) $5,000 - Process Engineering (CH2M) $10,000 SUBTOTAL - CONSTRUCTION MANAGEMENT $170,000 17.5% j 3. PREBID EXPENDITURES a. District Engineering: Planning, Design and POD Coordination 165,000 17.0% b. Peer Review (CH2M) $25,000 2.6% c. Process Equipment (HCI Analyzer) $22,000 2.3% SUBTOTAL — ESTIMATED EXPENDITURES $212,00 21.9% 4. TOTAL PROJECT COST $1,351,600 5. FUNDS BUDGETED TO DATE $250,000 6. ADDITIONAL FUNDS NEEDED TO COMPLETE PROJECT Line 4- Line 5 1 1 1 Page 5 of 5