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HomeMy WebLinkAbout03. Wet Scrubber Caustic Injection System, DP 7297Central Contra Costa Sanitary Dist r' ' BOARD OF DIRECTORS o POSITION PAPER Board Meeting Date: October 15, 2015 Subject: AWARD A CONSTRUCTION CONTRACT AND AUTHORIZE THE GENERAL MANAGER TO EXECUTE CONTRACT DOCUMENTS SUBJECT TO SUBMITTAL REQUIREMENTS WITH <CONTRACTOR NAME> FOR THE CONSTRUCTION OF THE WET SCRUBBER CAUSTIC INJECTION SYSTEM, DISTRICT PROJECT 7297 Submitted By: Craig Mizutani, Senior Engineer Initiating Dept. /Div.: Engineering and Technical Services /Capital Projects REVIEWED AND RECOMMENDED FOR BOARD ACTION: E. Lopez — Capital Projects Division Manager JM. Petit — Director of Engineering and Technical Roger S. Bailey Services General Manager ISSUE: On October 2, 2015, Insert Number sealed bids were received and opened for the construction of the Wet Scrubber Caustic Injection System, District Project 7297. The Board of Directors must award the contract or reject bids within 50 days of the bid opening. Authorize the General Manager to execute the Contract Documents subject to SUBMITTAL requirements. BACKGROUND: Strategic Goals — This project falls under the first strategic goal of the District, "Meet Regulatory Requirements for the Good of the Community and Environment and Strive to achieve 100% permit compliance in air, water, land and other regulations." Due to regulatory impacts this project is considered critical in the Capital Improvement Plan. This project will install a new caustic injection system to the wet scrubbers of the multiple hearth furnaces. The system includes an 8,000 gallon polyethylene tank, a metering pump skid, valve skids, and piping. The project scope involves mechanical, civil, electrical and instrumentation work. The project work area is shown in Attachment 1. District staff prepared the plans and specifications for the project. CH2M performed a technical review of the project. The Engineer's estimate for construction is $750,000. This project was advertised on September 3 and 10, 2015. Insert Number sealed bids ranging from $Insert Number to $Insert Number were received and publicly opened on October 2, 2015. The Engineering Department conducted a technical and commercial review of the bids and determined that Insert Company is the lowest responsive bidder with a bid amount of $750,000. A summary of bids received is shown in Attachment 2. The District will administer the construction contract and will provide contract administration, office engineering, and submittal review. Inspection will be performed by Page 1 of 5 Board Meeting Date: October 15, 2015 Subject: AWARD A CONSTRUCTION CONTRACT AND AUTHORIZE THE GENERAL MANAGER TO EXECUTE CONTRACT DOCUMENTS SUBJECT TO SUBMITTAL REQUIREMENTS WITH <CONTRACTOR NAME> FOR THE CONSTRUCTION OF THE WET SCRUBBER CAUSTIC INJECTION SYSTEM, DISTRICT PROJECT 7297 District staff with specialty assistance from one of the District's as- needed inspection companies (i.e. Anchor Engineering). CEQA: Staff has concluded that this project is exempt from CEQA under District CEQA Guidelines Section 15302, because it involves alteration of an existing sewer facility at substantially the same locations and with the same purpose and level of activity as the facilities being replaced. Any capacity increases are for non - growth inducing, wet weather purposes. Approval of this project will establish the Board of Directors' independent finding that this project is exempt from CEQA. ALTERNATIVES /CONSIDERATIONS: Reject all bids, which is not recommended. FINANCIAL IMPACTS: The funds required to complete this project, as shown in Attachment 3, are $959,500. The total project cost of the Wet Scrubber Caustic Injection System is anticipated to be $1,209,500, which includes design, bid price, construction, contingency, and construction management. This project is included in the Fiscal Year 2015 -16 Capital Improvement Budget on page TP -13 with a total estimated project budget of $9.0 million. Staff has conducted a budget analysis of the Treatment Plant Program budget and concluded that adequate funds are available for this project. COMMITTEE RECOMMENDATION: The Engineering and Operations Committee reviewed this project at the meeting on October 7, 2015, and recommended .... RECOMMENDED BOARD ACTION: Staff recommends the following: 1. Find that the project is exempt from CEQA, 2. Award a construction contract in the amount of $750,000 for the construction of the Wet Scrubber Caustic Injection System, District Project 7297, to Insert Company, the lowest responsible and responsive bidder, and 3. Authorize the General Manager to execute the Contract Documents subject to SUBMITTAL requirements. Attached Supporting Documents: 1. Project Location Map 2. Summary of Bids 3. Post -Bid / Preconstruction Estimate Page 2 of 5 N tee 0 0 �00 0 150 300 FEET 4 °u a ,.HHWC ereh0u � HOB Annox v ! o. a�S1gc' Lta; t> PROJECT 8� SITE DRAFT SOLIDS \ CONDITIONING O BUILDING 4p 15 o P �p9 • Q Central Contra Costa WET SCRUBBER Attachment Sanitary district CAUSTIC INJECTION SYSTEM District Project 7297 1 ' Martinez, California Page 3 of 5 ATTACHMENT 2 WET SCRUBBER CAUSTIC INJECTION SYSTEM DISTRICT PROJECT 7297 SUMMARY OF BIDS PROJECT NO.: 7297 DATE: OCTOBER 2, 2015 PROJECT NAME: WET SCRUBBER CAUSTIC INJECTION SYSTEM PROJECT LOCATION: SOLIDS CONDITIONING BUILDING NO. OF ADDENDA: 2 ENGINEER'S ESTIMATE: $750,000 NO. BIDDER BID PRICE 1 2 3 4 5 6 7 8 BIDS OPENED BY /s/ DATE: Page 4 of 5 ATTACHMENT 3 WET SCRUBBER CAUSTIC INJECTION SYSTEM DISTRICT PROJECT 7297 POST -BID / PRECONSTRUCTION ESTIMATE DRAFT No. Item Description Amounts % Construction Cost 1. CONSTRUCTION a. Construction Contract $750,000 b. Contingency at 15% $112,500 SUBTOTAL - CONSTRUCTION $862,500 100% 2. CONSTRUCTION MANAGEMENT a. District Forces - CM, Engineering, Regulatory $55,000 - POD Coordination $20,000 b. Consultants - Inspection (Anchor Engineering) $47,000 - Structural Engineering (TJC) $6,000 - Process Engineering (CH2M) $7,000 SUBTOTAL - CONSTRUCTION MANAGEMENT $135,000 15.7% 3. PREBID EXPENDITURES a. District Engineering: Planning, Design and POD Coordination 165,000 19.1% b. Peer Review (CH2M) $25,000 2.9% c. Process Equipment (HCI Analyzer) $22,000 2.6% SUBTOTAL — ESTIMATED EXPENDITURES $212,00 24.6% 4. TOTAL PROJECT COST $1,209,500 5. FUNDS BUDGETED TO DATE $250,000 6. ADDITIONAL FUNDS NEEDED TO COMPLETE PROJECT Line 4 - Line 5 959 50 Page 5 of 5