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HomeMy WebLinkAbout03. Wet Scrubber Caustic Injection System Project, DP 7297Wet Scrubber Caustic Injection System Project DP 7297 September 9, 2015 Engineering & Operations Committee Meeting Craig Mizutani, PE Senior Engineer, Capital Projects Central Contra Costa Sanitary District Project Background • Clean Air Act Section 129 regulations will establish new standards for HCI emissions. • Effective March 21, 2016 • New limits for HCl and scrubber water pH • pilot testing of caustic soda injection into the wet scrubber system. • Wet Scrubbers are key component in controlling MHF emissions. 3% 9/2/2015 1 Emissions Comparison • New limits — 1.2 ppm HCI limit — Scrubber water pH Parametric for Acid Gases — pH limit established from source tests Measured Values Furnace No.1 Furnace No.2 129 Limit HCI Emissions (ppmvd @ 0.30-2.04 0.36-6.29 1.2 7%02) Average Scrubber Outlet 5.9 6.3 T.B.D pH ��C 9/2/2015 Caustic Injection Pilot • 5001- NaOH injor+orl gin+„ wet scrubber K • Permit require in scrubber we • Started in Nov 2014 r d \r . t New System Requirements • 8,000 gallon storage tank • 400 gpd anticipated normal injection rate • 800 gpd maximum injection rate • 3 metering pumps • Double contained, heat - traced piping • Designed in -house • Peer reviewed by CH2M — Technical Review 9/2/2015 3 CIB & CIP Impacts • Wet and Dry Scrubber Replacement Project on hold for Master Plan with total estimated CIB Project Cost $9,026,000 • Caustic Injection Project (Interim solution) — Construction Cost Estimate $750,000 —Total Estimated cost of injection $1.1 Million — Coordinated with Master Plan Team Current Project Schedule • Advertise September 3rd and 10th • Bid Opening October 2nd • E &O Committee Review October 7th • Tentative Award October 15th • End of Construction March 30th 2016 9/2/2015 11 Questions 9/2/2015