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HomeMy WebLinkAbout06.a. Award construction contract to W. M. Lyles Company for Primary Treatment Renovations, DP 7285Central Contra Costa Sanitary District ' BOARD OF DIRECTORS (0-4. POSITION PAPER Board Meeting Date: May 16, 2013 Subject: AWARD A CONSTRUCTION CONTRACT AND AUTHORIZE THE GENERAL MANAGER TO EXECUTE CONTRACT DOCUMENTS SUBJECT TO SUBMITTAL REQUIREMENTS WITH W. M. LYLES COMPANY; AUTHORIZE AN AGREEMENT AMENDMENT WITH HDR ENGINEERING, INC.; AND AUTHORIZE AN AGREEMENT WITH COMPLETE PROJECT SOLUTIONS, INC., FOR THE CONSTRUCTION OF THE PRIMARY TREATMENT RENOVATIONS, DISTRICT PROJECT NO. 7285 Submitted By: Initiating Dept. /Div.: Nathaniel Morales, Provisional Senior Engineering / Capital Projects Engineer a REVIEWED AND RECOMMENDED FOR BOARD ACTION: N. Morales — Provisional Senior Engineer av A. Antkowiak — Capital Projects Division Manager C. Swanson Provisional General Manager ISSUE: On April 30, 2013, five sealed bids were received and opened for the construction of the Primary Treatment Renovations, District Project 7285. The Board of Directors must award the contract or reject bids within 50 days of the bid opening. Authorize the General Manager to execute the contract documents subject to SUBMITTAL requirements. RECOMMENDATION: Find that the project is exempt from the California Environmental Quality Act (CEQA); award a construction contract to W. M. Lyles, Company; authorize the General Manager to execute the Contract Documents subject to favorable review of insurance certificates, bond submittals, appropriate Contractor license, and any other required submittals (SUBMITTALS); authorize the General Manager to execute an amendment to the Professional Engineering Services Agreement with HDR Engineering, Inc.; and authorize an agreement with Complete Project Solutions (CPS), Inc. FINANCIAL IMPACTS: Approximately $14,947,000, including design, bid price, contingency, and construction management. ALTERNATIVES /CONSIDERATIONS: Reject all bids, which is not recommended. BACKGROUND: Two of the four primary sedimentation tanks were constructed in the mid 1960s and the final two tanks were constructed in the mid 1970s as part of the Water Reclamation Plant, Stage 5A, Phase 1, Expansion Project. Most of the piping and components in the primary treatment area are between 35 and 50 years old. Some piping and process components are corroding, which requires maintenance, while others are nearing the end of their respective service life. Page 1 of 7 POSITION PAPER Board Meeting Date: May 16, 2013 Subject: AWARD A CONSTRUCTION CONTRACT AND AUTHORIZE THE GENERAL MANAGER TO EXECUTE CONTRACT DOCUMENTS SUBJECT TO SUBMITTAL REQUIREMENTS WITH W. M. LYLES COMPANY; AUTHORIZE AN AGREEMENT AMENDMENT WITH HDR ENGINEERING, INC.; AND AUTHORIZE AN AGREEMENT WITH COMPLETE PROJECT SOLUTIONS, INC., FOR THE CONSTRUCTION OF THE PRIMARY TREATMENT RENOVATIONS, DISTRICT PROJECT NO. 7285 This project will renovate or replace the scum collection system and the water and air pipelines at the primary sedimentation tanks. In addition, the project will include renovation of concrete, hand railing, lighting, and electrical upgrades to the motor control center that provides power to the primary treatment facilities. The project will also include installation of a scum thickening unit on the third floor of the Solids Conditioning Building, construction of a new grit handling facility, a PE pump VFD and the upgrade of a PE pump. The project work areas are shown in Attachment 1. Optional bid items for a second PE pump and installation of baffles in primary tanks 1, 2 and 3 were included in the bid. Due to favorable pricing on these two items, staff recommends that they be included in the project. The cost of the two optional items is included in the $10,277,000 bid price. Due to complexity of work, long equipment lead times, and wet - weather construction restrictions, the project is expected to require approximately 28 months to complete. HDR Engineering, Inc. and District staff prepared the plans and specifications for the project. The Engineer's estimate for construction of the Primary Treatment Renovations, District Project 7285, is $10,500,000. This project was advertised on March 19 and April 2, 2013. Five sealed bids ranging from $10,277,000 to $12,580,000 were received and publicly opened on April 30, 2013. The Engineering Department conducted a technical and commercial review of the bids and determined that W. M. Lyles, Company is the lowest responsive bidder with a bid amount of $10,277,000. A summary of bids received is shown in Attachment 2. The District will perform construction management and will provide contract administration, survey, office engineering, and submittal review. The complex nature of the work requires special inspection to supplement District inspection staff. RFPs for inspection services were provided to six companies. Proposals were received from CPS and Harvest Technical Services, Inc. CPS was selected because their inspectors are experienced and because they offered the lowest hourly rates. An inspection services contract with a cost ceiling of $346,000 has been negotiated with CPS. Staff recommends retaining HDR Engineering, Inc. to provide support services during construction for this project because HDR Engineering, Inc. helped prepare the plans Page 2 of 7 POSITION PAPER Board Meeting Date: May 16, 2013 Subject: AWARD A CONSTRUCTION CONTRACT AND AUTHORIZE THE GENERAL MANAGER TO EXECUTE CONTRACT DOCUMENTS SUBJECT TO SUBMITTAL REQUIREMENTS WITH W. M. LYLES COMPANY; AUTHORIZE AN AGREEMENT AMENDMENT WITH HDR ENGINEERING, INC.; AND AUTHORIZE AN AGREEMENT WITH COMPLETE PROJECT SOLUTIONS, INC., FOR THE CONSTRUCTION OF THE PRIMARY TREATMENT RENOVATIONS, DISTRICT PROJECT NO. 7285 and specifications and, therefore, has a solid understanding of the project design. The construction support services include reviewing shop drawings and submittals, responding to design questions, evaluating change order requests, performing site visits to verify compliance with the design intent, and other related activities. A construction support services contract with a cost ceiling of $338,000 has been negotiated with HDR Engineering, Inc. This will bring the total professional service contract with HDR Engineering, Inc. to $1,165,000. The funds required to complete this project, as shown in Attachment 3, are $13,087,000. The total cost of Primary Treatment Renovations, District Project 7285, is anticipated to be $14,947,000. This project is included in the fiscal year (FY) 2012 -13 Capital Improvement Budget (CIB) on pages TP -44 and TP -45. Staff has conducted a cash -flow analysis of the (FY) 2012 -13 and (FY) 2013 -14 Treatment Plant Program budget and concluded that adequate funds are available for this project. Staff has concluded that this project is exempt from the California Environmental Quality Act (CEQA) under District CEQA Guidelines Section 15301, since it involves minor alterations to existing public facilities involving no expansion of use, and District CEQA Guidelines Section 15302, since it involves replacement of existing public facilities at the same location and with the same purpose. Approval of this project will establish the Board of Directors' independent finding that this project is exempt from CEQA. RECOMMENDED BOARD ACTION: Staff recommends the following: Find that the project is exempt from CEQA, 2. Award a construction contract in the amount of $10,277,000 for the construction of the Primary Treatment Renovations, District Project 7285, to W. M. Lyles, Company, the lowest responsive bidder, 3. Authorize the General Manager to execute the Contract Documents subject to SUBMITTAL requirements, 4. Authorize the General Manager to execute an amendment to an existing professional service agreement not to exceed $338,000 with HDR Engineering, Inc. to review shop drawings and submittals, respond to design questions, evaluate change order requests, and perform site visits to verify compliance with the design intent, and Page 3 of 7 POSITION PAPER Board Meeting Date: May 16, 2013 Subject: AWARD A CONSTRUCTION CONTRACT AND AUTHORIZE THE GENERAL MANAGER TO EXECUTE CONTRACT DOCUMENTS SUBJECT TO SUBMITTAL REQUIREMENTS WITH W. M. LYLES COMPANY; AUTHORIZE AN AGREEMENT AMENDMENT WITH HDR ENGINEERING, INC.; AND AUTHORIZE AN AGREEMENT WITH COMPLETE PROJECT SOLUTIONS, INC., FOR THE CONSTRUCTION OF THE PRIMARY TREATMENT RENOVATIONS, DISTRICT PROJECT NO. 7285 5. Authorize the General Manager to execute an agreement not to exceed $346,000 with CPS to provide inspection services. Attached Supporting Documents. 1. Project Location Map 2. Summary of Bids 3. Post -Bid / Preconstruction Estimate Page 4 of 7 ATTACHMENT 1 PRIMARY TREATMENT RENOVATIONS DISTRICT PROJECT NO. 7285 LOCATION MAP Page 5 of 7 ATTACHMENT 2 PRIMARY TREATMENT RENOVATIONS DISTRICT PROJECT 7285 SUMMARY OF BIDS PROJECT NO.: 7285 DATE: APRIL 30, 2013 PROJECT NAME: PRIMARY TREATMENT RENOVATIONS PROJECT LOCATION: 5019 IMHOFF PLACE, MARTINEZ, CALIFORNIA NO. OF ADDENDA: 3 ENGINEER EST.: $10,500,000 NO. BIDDER BID PRICE W. M. Lyles Company 1 West Sacramento, CA 95691 $10,277,000 Monterey Mechanical Company 2 Oakland, CA 94621 $10,642,000 GSE Construction Company, Inc. 3 Livermore, CA 94551 $10,977,295 RGW Construction, Inc. 4 Livermore, CA 94550 $11,278,800 C. W. Roen Construction 5 Danville, CA 94526 $12,580,000 BIDS OPENED BY: /s /Elaine R. Boehme, CMC DATE: APRIL 30, 2013 Page 6 of 7 ATTACHMENT 3 PRIMARY TREATMENT RENOVATIONS DISTRICT PROJECT NO. 7285 PnST -Rini PRFCONSTRUCTION ESTIMATE No. Item Description Amounts % Construction Cost 1. CONSTRUCTION a. Construction Contract $10,277,000 b. Contingency at 12.5% $1,280,000 SUBTOTAL - CONSTRUCTION COST $11,557,000 100% 2. CONSTRUCTION MANAGEMENT (28 Months) a. District Forces - Inspection $726,000 - Construction Management $563,000 - POD Support $50,000 b. Consultants - HDR Engineering, Inc. $338,000 - CPS- Inspection Services $346,000 - Specialty Electrical Inspection $50,000 - Material Testing $50,000 - Kellco- Lead/ Asbestos Consulting $15,000 SUBTOTAL - CONSTRUCTION MANAGEMENT $2,138,000 18% 3. PREBID EXPENDITURES a. District Engineering $425,000 4% b. HDR Engineering, Inc. $827,000 7% SUBTOTAL - PREBID EXPENDITURES $1,25 2 000 11% 4. TOTAL PROJECT COST $14,947,000 5. FUNDS AUTHORIZED TO DATE $1,860,000 6. ADDITIONAL ALLOCATION NEEDED TO COMPLETE PROJECT (Line 4 - Line 5) $13,087,000 Page 7 of 7