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HomeMy WebLinkAboutCAPITAL PROJECTS ACTION SUMMARY 02-07-11 1 . F. mCs Central Contra Costa Sanitary District Protecting public health and the environment 5019 Imhoff Place, Martinez, CA 94553-4392 • SPECIAL MEETING OF THE BOARD OFDIRECTORS: CENTRAL CONTRA COSTA BARBARA D.//OCRETT President SANITARY DISTRICT JAMES A. NEJEDLY President Pro Tent CAPITAL PROJECTS COMMITTEE. MICHAEL R. MCGILL MARIO M. MENESINI ACTION SUMMARY DAVID R. WILLIAMS PHONE: (925) 228 -9500 FAX: (925)676 -7211 Chair McGill wryino.centralsat.org Member Hockett . Monday, February 7, 2011 3:00 p.m. Second Floor Conference Room '5019 Imhoff Place Martinez, California PRESENT: Mike McGill, Barbara Hockett, Jim Kelly, Ann Farrell, Randy Musgraves, Ba Than, Tad Pilecki, Alex Rozul, Andrew Antkowiak 1. Call Meeting to Order Chair McGill called the meeting to order at 3:00 p.m. 2. Public Comments None. 3. Preview of six -month status report on 2010 -2011 Capital Improvement Budget (To be presented to full Board on February 24) Director of Engineering Ann Farrell presented the six -month financials for the Capital Improvement Program, including revenues and expenditures and year- end projections. Capital expenditures are expected to be on budget at $28.6 million, while revenues are projected to be significantly under budget by approximately $3 million at $16.9 million. This generates a negative variance for the Capital Program of $11.7 million and a resultant draw -down of the Sewer Construction Fund Balance by a like amount. • COMMITTEE ACTION: Received the report. Capital Projects Committee February 7, 2011 Page 2 *4. Review of 2011 -12 Capital Improvement Budget and Plan revenue requirements to meet planned expenditures Ms. Farrell provided the Committee with a table of the latest projected necessary rate increases to fund the planned Capital Program (attached). The numbers are still very similar to those presented at the December 2010 Board Capital Planning Workshop, even though many of the assumptions have been refined. She explained that if the District is to continue with a `pay as you go" philosophy, especially in light of approximately $200 million of unfunded liabilities, then a two - year rate increase of $50 each year is recommended to be noticed in the Proposition 218 notice. This generates enough revenue to pay for continued baseline needs, as well as a substantial portion of the cost of improvements expected for compliance with new air regulations for sewage sludge incinerators. Ms. Farrell also noted that there are a large number of funding scenarios that can be analyzed, and the Ten -Year Plan financial document will present many of the scenarios the Board requested for its review. In order to simplify the draft Capital Improvement Budget (CIB) document, which is being released this year concurrently with the Ten -Year Plan draft document, staff is requesting to use only one scenario, the $50 `pay as you go" scenario, for the draft CIB document. Ms. Farrell noted that even with a $50 each for two -year increase, the District's rates would be in the lower half of those surveyed in the District's general geographical area, as seen in the rate comparison she distributed (attached). The advantages and disadvantages of `pay as you go" were discussed, with its larger initial rate increases, versus bond financing, which allows for smaller rate increases in the short term, but requires larger rate increases overall. Member Hockett spoke in favor of the "pay as you go" approach and saving the District's bonding capacity for future needs. She also noted that the Sewer Construction Fund is set aside to fund capital projects and questioned the current philosophy of spending down the Fund so it just meets the funds' required level to meet District cash flow. Chair McGill stated that he continues to want to consider bond financing in order to spread the capital costs over future ratepayers. In response to a question from Chair McGill regarding the District's bonding capacity, Director of Administration Randy Musgraves responded that the District has a large number of unfunded liabilities; therefore, it would be prudent to minimize additional bond financing in his opinion. Ms. Farrell requested direction from the Committee on how to present the revenue numbers in the draft Capital Improvement Budget and Plan, which is being completed in parallel with the Financial Planning process this year because of the Board workshop's move to March 3, 2011. Chair McGill stated that he was Capital Projects Committee February 7, 2011 Page 3 not committed to such a large increase, but, to facilitate simplifying the CIB document, he would support issuing the document with a $50 rate increase and a disclaimer saying that the increase has not been recommended by the Capital Projects Committee or approved by the Board. In this case, the CIB document can be updated before the final version is issued in June. COMMITTEE ACTION: Supported issuing the draft Capital Improvement Budget and Plan with revenue assumptions based on a $50 rate increase in 2011 -2012, with the understanding that this rate increase has not been recommended by the Committee. The Committee is awaiting further information on the various funding scenarios which will be made available in advance of and discussed at the March 3, 2011 Financial Planning Workshop. 5. Update on the following Capital Projects: a. Solids Handling Improvements b. Standby Power Facility Improvements `c. Dry/Wet Weather Bypass Improvements Senior Engineer Andrew Antkowiak presented an update (attached) on these three treatment plant projects, which are in varying stages of construction. He reported that the Wet Weather Bypass Improvements' substantial completion is expected in March 2011, with wetland migration work expected in May or June 2011. For the Solids Handling Improvements, substantial completion is expected in March 2011, and for the Standby Power Facility Improvements, the completion date is May 2011. *d. Pleasant Hill Road Trunk Sewer Senior Engineer Alex Rozul presented an update (attached) on a large, complex sewer project expected to begin construction in summer 2011 and completed in October 2011: the Pleasant Hill Road Trunk Sewer. Chair McGill noted that Pleasant Hill Road is a major commute route, and the District should be certain not to start any work, including traffic control, before the designated start time of 9 a.m. COMMITTEE ACTION: Received the update. 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(L m d ` o o o O 3 O ` z a 3 S. a. —c Capital Projects Update Treatment Plant Program • Wet Weather Bypass Improvements • Solids Handling Improvements • Standby Power Facility Improvements February 7, 2011 A TI Central Contra Costa Sanitary District Wet Weather Bypass Improvements • Contractor: Siteworks Construction, Inc. • Contract Amount: $1,856,203 • Change Orders: $26,736 (2 %) • Notice to Proceed: July 14, 2010 • Substantial completion expected in March 2011 • Project Purpose: • Bypass flows during oufall inspection • Bypass excess flows during wet weather 1 Wet Weather Bypass Improvements � pi . ,. :, • >t �� BYPass ' 91 ' +' #zt i i� y p lit • ` 4 g .. y Channel � s "` r '. Modifications r. ,} :Ste ....44s- y - # " • K • Gravity overflow structure at basin B • Widen bypass channel #2 Wet Weather Bypass Improvements • Current Project Activities : • Constructed bypass structure • Started installation of slide gates at Walnut Creek • Forming walls for drainage culvert • Upcoming Project Activities : • Wetland mitigation work in May /June 2011 2 • Wet Weather Bypass Improvements W � r --� x , ti �a . , rr ; r . t , 5 r,�, � ' . , tc F 9 ' .--a v r * Alr Ne Bypass Structure t ' ,- Forming slide gat wall at Bas B By') Improvements 1 s K _ r 1 r -" I II ya ° - } { S n -' ¢ r' ..j �t. F . .. �"n, ° K'4(dU'1AA2Fi d H r } tE y �� v r- � vb YSMk d '^. y.\ d l ft fi N Bypass Stru Headwall F� F . • At Wa lnut C reek '� Installation of New Gates 3 Wet Weather Bypass Improvements 4-41.' —47, ai. "r a` ''y� %67.4 F �$ 1 r 2 .h u r , F �' «' S,,,. ` , ,,.v c ,-_.. kAtl M1b:¢, 7, .,M�, Y K "C'%11, v Tr is' rx kj � �x g77 7. Grading Drainage Channel #2 t m . } '• 1' Box Culvert work at Drainage Channel #2 Solids Handling Improvements • Contractor: Manito Construction • Contract Amount - $3,650,600 • Completed Change Orders - $216,650 (6 %) • Notice to Proceed: June 29, 2009 • Substantial completion expected in March 2011 • Project purpose: Provides alternative method for disposal of dewatered sludge 4 • Solids Handling Improvements t t + a F �? m F 1� � { I I' i�n t x ' 1 f1 ' 4 i 71 �! F } t ' � [ { 1 . 1- '', _ `f�[ i i i 1� . . � � . FF f ® F i p x , j Y:.- t , L" et - l o- .j S wit :' r r 1; Enclosed Truck Bay Solids Han dling Imp rovements 1 l mSk" � �' F • t� � II a 1 Lt t II Y y'Y yy .' l' sgY4 * .3 ,y. l u i42 h a , " S : Structure with Three Cake Hoppers and Odor Control Unit 5 Solids Handling Improvements • Startup issue 1 2: ,a1 . -� , r ' • ® y} f7 AU - gg . Tf W' ^1 f . - - S .. i S 51 5 k. �m t m #-.» - ,.: -A , me r .. , �8 ._ § - ..� ""•- ", -, .. ,, „ r ., ' ..., �„, £ tea.; Sludge leaking through L T conveyor covers and gates Deformed conveyor cover • plates Solids Handlin I m p rovements •Proposed Fix , ; . . K Conveyor modifications • Heavier gauge steel _ covers a «,'� • Internal shrouds at ends of conveyor `; Upgrading gate seals •6 Solids Handling Improvements Outstanding Work: • Gas Monitoring System • Alarm for OCU Fan Failure with signal to SCADA • Smoke Testing and OCU Air Balancing Standby Power Facility Improvements • Contractor: C. Overaa & Co. • Contract Amount: $3,693,000 • Change Orders to Date: $186,304 (5.0 %) • Notice to Proceed: May 20, 2008 • Completion expected in May 2011 • Project Purpose: replace two undersized and unreliable generators. 7 Improvemen Standby Power Facility �' Pit3t1 '. , i J N p f W i r' 2a � s _ x�{t° J �^ ..n'v S v i f 4 . { .ra Removal o Old Generators Standby P Facility Improvements { f .p -^' e a t ! � � a 1- , f a �i T � � 4 c " -r ,.....X.- Installation of New � a Generators New Generators in Place 8 Standby Power Facility Improvements r ,, E . 4 • b• O ®, ' 1 Y „ ; if b ri —i ,t `_ , IF– _' ` Ili x 1 I, '° w ` � Removal of old control "` � c '' rr, :p•x 3 ■ i a panels �� � ar ' � r New Switchgear Standby Power Facility Improvements • Startup issues • Engine shut downs were experienced during initial tests in October 2010 • Temporary fix • Installed temporary fuel day tank • Successfully black- started Oct. 20, 2010 • Rental generators released Oct. 25, 2010 • Permanent fix • Will install separate fuel piping for each engine 9 Standby Power Facility Improvements • Construction Issues to be Resolved • Punch -list Items (O &M Manuals, As- Builts, Building Leaks, Miscellaneous Items) • Voltage Matching Synchronizers • Fuel System Modification • Fire Protection (replacement for Halon system) • Potential Rental Generator Claim (est. $70K- $250k) Questions? 10 Lafayette / Pleasant Hill Trunk Sewer February 7, 2011 Al Central Contra Costa Sanitary District Protecting Public Health and the Enwronmenl W " ,� z o�a �d' r +r y , �'• " :1 c _ zr � � ti e . ; i � u,r .. 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I Antici C Schedule • Proj Advertise March 2011 • Project ect Award April 2011 • Start of Construction June 2011 • End of Construction October 2011 • Engineer Estim 2 Million 2 Construction Constraints and Other Issues • Construction Schedule • Work Hours • Traffic Control • Contaminated Soil 3